In this study, new foam concretes incorporating hemp shives without the use of autoclaving have been developed and studied. Several protocols and parameters were investigated. Firstly, the influence of the addition of pozzolanic additives on the resulting density, mechanical behaviour and thermal conductivity was examined. Secondly, the effects of the incorporation of hemp shives at 5, 10 and 15 vol% on the previous three properties in such concretes were investigated. Moreover, economic cost and CO2 emissions were estimated to outline an optimized formulation of non-autoclaved biobased foam concretes. First, the target characteristics in terms of compressive strength (minimum of 2 MPa), thermal conductivity (less than 0.2 Wm−1K−1) and density (800 kg/m3) were achieved. It was noted that pozzolanic additions slightly improved the mechanical and thermal strength of non-autoclaved foamed concrete, while the addition of hemp shives improved the thermal strength but had an unfavourable effect on the mechanical strength. Moreover, both reduced the CO2 emissions.

The necessity to build energy-efficient and low environmental impact buildings favors the development of biobased light-weight materials as hemp-foam concretes. In this context, experimental protocols were developed to study the effects of hemp shiv and the production methods on the water sensitivity of bio-based foamed concrete (BBFC). Foam concrete incorporates several materials and compounds: cement, protein-based foaming agent, ground granulated blast–furnace slag, metakaolin as a binder, and hemp shiv as bio-based aggregates. The study investigated first the effect of the incorporation of hemp shiv (from 0 to 15 vol%) and then the elaboration method, comparing direct method versus preformed method on the resulting physical properties, the isotherms sorption-desorption and the capillary water absorption of hemp-foam concretes. We observe an increasing porosity of the concrete with hemp shives content. Additionally, hemp shives increase the adsorption and the capillary absorption of water. Moreover, the preformed method produces concretes more sensitive to water than the direct methods since it increases its porosities.

This study investigates the influence of the porous structure, on the density and the mechanical behaviour of new foam concretes incorporating hemp shives. A total of eight batches of foam concretes were manufactured and tested, made with a protein-based foam agent, containing cement, ground granulated blast furnace slag and Metakaolin as binder and hemp shives as natural aggregate. The effect of several parameters is studied, elaboration method (direct and preformed), amount of pozzolanic additions (0% and 30%) and incorporation of hemp shives (5 and 15 vol%) on the resulting physical properties, microstructure, porous structure and mechanical behaviour of the concretes. Hemp shives incorporation results in increased concrete porosity and air bubble radius, decreased uniformity and mechanical strength, and lower cohesion with the cement matrix compared to standard concretes.