As a prime driver, induction motor is the most electric energy consuming component in industry. The exposure of the motor to stator winding asymmetry, combined with broken rotor bar fault significantly increases the temperature and reduces the efficiency and life of the motor. Accurate and timely diagnosis of these faults will help to maintain motors operating under optimal status and avoid excessive energy consumption and severe damages to systems. This paper examines the performance of diagnosing the effect of asymmetry stator winding on broken rotor bar (BRB) faults under closed loop operation modes. It examines the effectiveness of conventional diagnostic features in both motor current and voltage signals using spectrum and modulation signal bispectrum analysis (MSBA). Evaluation results show that the combined faults cause an additional increase in the sideband amplitude and this increase in sideband can be observed in both the current and voltage signals under the sensorless control mode. MSB analysis has a good noise reduction capability and produces a more accurate and reliable diagnosis in that it gives a more correct indication of the fault severity and its location for all operating conditions.
ARTICLE HISTORY
The introduction of Variable Speed Drives (VSD) motor driven systems in industry is driven by the desire to increase motor efficiencies in plant. The efficiency savings are usually determined by initial energy assessments which consider factors such as the motor load type and operating conditions where the motor actual load may also be measured. However, once the system is installed and in operation, the designed-in energy efficiency of these systems may remain unchecked throughout the lifetime of the installation. Efficiency reductions may be caused by mechanical or electrical degradation of equipment that could remain undetected by the drive or user whilst the equipment appears to operate as normal. On larger systems, the financial cost of reduced efficiency can be significant. The aim of this paper is to simulate minor deteriorations in the operating conditions of a standard motor controlled from a VSD and ascertain if the worsening condition can be detected at an early stage. The deterioration in motor condition will be small enough to remain undetected by the VSD and not cause a drive fault. This paper also reviews the effect of the introduced motor imbalance on motor efficiency and introduces power factor measurement methods which can be a useful indicator of increased operating costs for equipment. Test results from the two drive operating modes of Volts/Hertz (v/f ) and Sensorless Vector (SV) are compared. This is to determine if there is any noticeable difference in the measurements obtained for efficiency and power factor between drive operating modes.
ARTICLE HISTORY
Abstract-As a primer driver, induction motors are the most electric energy consuming component in industry. The exposure of the motor to stator winding asymmetry, combined with broken rotor bar fault significantly increases the temperature and reduces the efficiency and life of the motor. Accurate and timely diagnosis of these faults will help to maintain motors operating under optimal statues and avoid excessive energy consumption and severe damage to systems. This paper examines the performance of diagnosing the effect of asymmetry stator winding on broken rotor bar faults under closed loop operation modes. It examines the effectiveness of conventional diagnosis features in both motor current and voltage signals using spectrum and modulation signal bispectrum analysis (MSBA). Evaluation results show that the combined faults cause an additional increase in the sideband amplitude and this increase in sideband can be observed in both the current and voltage signals under the sensorless control mode. MSB analysis has a good noise reduction capability and produces a more accurate and reliable diagnosis in that it gives more correct indication of the fault severity and location for all operating conditions. Keywords-Induction motor; stator winding asymmetry and broken rotor bar faults; Variable speed drive; Motor current and voltage signatures analysis.
Abstract-Inverter driven motor systems have seen wider use in industry as energy reduction methods. Studies have been undertaken previously to understand the effects of voltage imbalances on motor efficiency and deratings. However, this has not been covered in much detail on inverter-driven motor systems. This paper aims to study the effect that motor stator resistance imbalances have on motor efficiency when used on inverter-driven systems. Motor imbalances may remain undetected by the inverter drive and can result in overheating and premature failure of the motor. Motor efficiency monitoring is now of greater interest due to new IEC standards defining new AC motor efficiency classes and this is also reviewed along with the standards for motor efficiency and inverter-operated motors.
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