Dry-low emission (DLE) is one of the cleanest combustion types used in a gas turbine. DLE gas turbines have become popular due to their ability to reduce emissions by operating in lean-burn operation. However, this technology leads to challenges that sometimes interrupt regular operations. Therefore, this paper extensively reviews the development of the DLE gas turbine and its challenges. Numerous online publications from various databases, including IEEE Xplore, Scopus, and Web of Science, are compiled to describe the evolution of gas turbine technology based on emissions, fuel flexibility, and drawbacks. Various gas turbine models, including physical and black box models, are further discussed in detail. Working principles, fuel staging mechanisms, and advantages of DLE gas turbines followed by common faults that lead to gas turbine tripping are specifically discussed. A detailed evaluation of lean blow-out (LBO) as the major fault is subsequently highlighted, followed by the current methods in LBO prediction. The literature confirms that the DLE gas turbine has the most profitable features against other clean combustion methods. Simulation using Rowen’s model significantly imitates the actual behavior of the DLE gas turbine that can be used to develop a control strategy to maintain combustion stability. Lastly, the data-driven LBO prediction method helps minimize the flame’s probability of a blow-out.
The lean blowout is the most critical issue in lean premixed gas turbine combustion. Decades of research into LBO prediction methods have yielded promising results. Predictions can be classified into five categories based on methodology: semi-empirical model, numerical simulation, hybrid, experimental, and data-driven model. First is the semi-empirical model, which is the initial model used for LBO limit prediction at the design stages. An example is Lefebvre’s LBO model that could estimate the LBO limit for eight different gas turbine combustors with a ±30% uncertainty. To further develop the prediction of the LBO limit, a second method based on numerical simulation was proposed, which provided deeper information and improved the accuracy of the LBO limit. The numerical prediction method outperformed the semi-empirical model on a specific gas turbine with ±15% uncertainty, but more testing is required on other combustors. Then, scientists proposed a hybrid method to obtain the best out of the earlier models and managed to improve the prediction to ±10% uncertainty. Later, the laboratory-scale combustors were used to study LBO phenomena further and provide more information using the flame characteristics. Because the actual gas turbine is highly complex, all previous methods suffer from simplistic representation. On the other hand, the data-driven prediction methods showed better accuracy and replica using a real dataset from a gas turbine log file. This method has demonstrated 99% accuracy in predicting LBO using artificial intelligence techniques. It could provide critical information for LBO limits prediction at the design stages. However, more research is required on data-driven methods to achieve robust prediction accuracy on various lean premixed combustors.
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