Pressure vessels find their use in various fields, ranging from gas cylinders used in households for cooking, boilers for steam engines, fuselage of aircraft to solid rocket motors used in missiles and space shuttle. The design of such vessels is validated by performing tests on full scale prototypes. Mostly the testing of such vessels is cumbersome and expensive. This paper establishes the method to reduce the cost for testing the pressure vessels. The theory of similitude is studied to make the testing process easier by establishing structural similitude for a pressure vessel. Using similitude theory a scaled model of the prototype vessel is developed in such a way that when the scaled models’ responses are multiplied by a calculated scale factor, behaviour of the prototype could be predicted. By testing on the scaled down model, the cost of manufacturing is reduced. The pressure vessel considered here is representative of the pressures and materials used in high pressure applications. In this paper a 1/10th scaled model of the pressure vessel is developed using structural similitude theory. Buckingham pi-theorem technique has been used for dimensional analysis after studying parameters on which pressure vessel is designed and ANSYS software is used to validate the resulting pi-products. Complete similarity is achieved when predicted prototype results completely map on to prototype results.

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