High-quality alignment
control of liquid crystals (LCs) for ultrahigh-definition
large-sized display is a challenging task. A conventional rubbing
method has obvious limitations for fabricating large-sized displays
with a small pixel size and an uneven inner surface. To comply with
the current trend, we propose a simple and reliable polyimide-less
in situ photoalignment. It was achieved using a visible-light-sensitive
azo-dye and a mesogenic acrylate, both doped to host LCs. Without
using a pretreated alignment layer, mono- and multidomain uniaxial
alignments of LC molecules were induced by linearly polarized visible
light (LPVL) and subsequently stabilized by unpolarized UV-light irradiation.
The stepwise process was monitored by adopting a fluorescent indicator.
By loading the mixture into a confined cell, azo-dyes were spontaneously
adsorbed at inner surfaces of the cell, whereas reactive mesogens
(RMs) were homogeneously dissolved in an LC host. The molecular orientational
anisotropy of dyes at the surface, induced by LPVL, aligned the LC
director perpendicular to the polarization direction. Upon the second
step, UV-irradiation, the RMs in an LC host were photopolymerized
into thin interfacial layers, stabilizing the aligned LC director.
The overlaid cross-linked RM layers secured a thermal and a radiative
stability of LC alignment. The RM layers completely screened the effect
of azo-dyes, which can be easily randomized by heat and irradiation.
The interfacial RM layer functioned as a permanently stable alignment
layer. It provided sufficient azimuthal anchoring strength together
with heat and light stabilities, which are essential for practical
applications. Such sequential interfacial modifications through dual-wavelength
processes can completely avoid interference between forming alignment
and stabilization layers, inevitable if the same wavelength light
is used. The proposed method provides a simple fabrication process
and reliable alignment characteristics by employing effective in situ
photoalignment and without using a traditional alignment layer. Therefore,
it meets a current trend in the display market toward ultrahigh-resolution
and large-area displays.
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