Purpose Non-value adding activities or wastes in the lean term have been the major challenge of the construction industry. Numerous studies have been conducted to investigate how such wastes can be reduced so as to improve the performance of the construction industry. However, the aspect of bricks production process (BPP) has not been extensively covered. Therefore, the purpose of this paper is to investigate the application of lean manufacturing concepts in BPP with a view to identifying the various wastes in the practice, the causes of these wastes and how such wastes can be reduced. Design/methodology/approach Mixed methods research design was adopted by the researchers where literature review was first conducted to establish the fundamental theories and practice standards of lean manufacturing process. Thereafter, a phenomenological study was carried out in a Shelter Clay and Brick Factory located in Minna, Niger State, Nigeria. The data obtained in the phenomenological study were analyzed through content analysis. These data served as the basis for the validation survey that subsequently followed the phenomenological study. Findings The findings in the study show that poor or inadequate supervision is the main factor responsible for wastes such as excessive drying of bricks, overheating of bricks and re-glazing of bricks in Nigerian BPP. Research limitations/implications The study focused on the various wastes in Nigerian BPP. It also focused on the various lean tools/techniques that can be adopted to reduce the wastes. Aspects such as the percentage of the wastes and their cost implication on the factory were not covered during the study and could be further investigated by prospective researchers. Practical implications The study provides knowledge on how lean thinking can be adopted to reduce wastes in BPP. Such knowledge may be beneficial to the present and prospective bricks producers. This implies that the proposed framework in the study allows producers of bricks to identify gaps in their implementation efforts, focus attention on areas that may require improvements, and access the benefits of lean approach in their factory products. The proposed framework may also be beneficial to the academics. Originality/value This paper first gain originality in the study context to propose for a lean framework that can be adopted to reduce wastes in BPP. Furthermore, the paper has not been previously published and all the information obtained from other sources are duly referenced.
In contrast to the one whole homogenous configuration provided by developers that has often proved ineffective overtime, transformed public housing units are widespread in developing cities. Though transformation is a natural phenomenon of inhabitation, its various levels and degree can have implicit values. In recent times in Nigeria, heterogeneous spatial patterns of transformed houses in public housing estates has given empirical evidence of essentially inevitable reflection of culture sensitivity as hypothesized by previous studies. That hints that the mainstream sustainable values were probably ignored during design process. This study attempted to connect that possible missing link. To achieve that aim, it developed two objectives. First, is to identify core values behind space layouts in the mainstream. Then, to examine how they exist in the transformed layout as reflected at communal origins. It investigated on 42 transformed units in selected urban Public housings neighborhoods via a stratified conditional sampling conducted in five states of Nigeria. Qualitative methods were adopted for data analysis. After identifying the core ethnic groups in the region, their social indicators with regards to space use were determined through ethnographic principles. These indicators were then operationally defined, and used as a tool to examine users’ motivations in the transformation process in urban context. Spatial pattern analysis, by using gamma delineation, revealed the social content in the transformations after comparing initial design and the transformed spatial configurations. The outcome signified the mainstream cultural values in the transformation process hence in Public housing design. The convergence of mainstream values into urban transformed layouts suggested that they cannot be ignored during design process. The outcome of this research might be useful in designing sustainable public housings in culture sensitive environments, better still a guide to Architects and developers in this regard.
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