This study compares and optimizes the friction stir clinched and friction stir spot welded hybrid aluminum/acrylonitrile butadiene styrene polymer (Al/ABS) joints. The mechanical and fracture behaviors of the respective hybrid joints were investigated. The results show that the friction stir spot welded Al/ABS joint exhibited a higher tensile-shear failure load. The presence of higher deformation (protrusion-aided) and deeper tool profile-induced hole (stress raiser) in the friction stir clinched Al/ABS joint impaired the loadbearing resistance of the joint. The optimum tensile-shear failure loads of the friction stir spot welded, and friction stir clinched Al/ABS joints are 932 and 509 N respectively. Three fracture modes, namely unbuttoning, circumferential-partial Al in-polymer shearing, and mid-nugget shearing modes, ensue in both joint categories. Protrusion-aided deformation is not desirable for the improved performance of the hybrid Al/ABS joint. Friction stir spot welding is thus recommended for the fabrication of hybrid metal/polymer.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.