This paper has the recommended procedures to be carried out in each phase: Surface, Intermediate I and II, horizontal and completion with frac string, for Unconventional Appraisal HP/HT wells across Deyab formations in Abu Dhabi (UAE), as well as the technology to be used and avoid, to drill the wells saving time and money helping to make a rentable project. Due to the information received of the zone was scarce, in addition the first well in the area (offset well and taken as a reference) had many operational problems. The operations during drilling the next three wells in PAD # 1 were recorded, analyzed and optimized, resulting in a learning catalog for the area, saving a considered quantity of rig days with a huge impact in the budget and the most important, the exposure of the crews/people at the location was minimized to this hazard environment. The PAD# 1 has 03 horizontal wells, the design is Heavy Casing Design, where each phase has its characteristics to be drilled and cased. The reservoir consists of 03 cl early identified formations: Jubaila, Hanifa and Tuwaiq Mountain into the range from ± 12330 ft. TVD to ± 12900 ft. TVD. Reaching the targets with horizontal wells from 16,000 ft. MD to 17,500 ft. MD. After analyzing each section and getting the recommendations from different service companies and specialist, the changes were implemented in the next well regarding drilling fluid MW, BHA's design, bit type & design, wiper trips, slurries, trajectories, etc. taking as result drilling wells more complicate d without operational issues, in deepest formation, drilling more than 1000 ft. MD and 600 ft. TVD, and saving 3.25 MM$ and 15.2 days per well The PAD # 1 in Deyab field, is the pioneer for the initial development of fracking in UAE. There hasn't had a drilling procedure in detail to reach the target without having issues. This new concession has been already of interest to be developed in conjunction with the National Company, so create a Drilling Learning Catalogue as add value at the moment to handover the wells is a must.
The proposal of this paper is to share the knowledge learned in this new procedure and techniques implemented in HP/HT Unconventional wells, created by the Unconventional (UC) Drilling Department at Abu Dhabi which involve around ten different services, where each has a high importance and contribution for the collective success of the well at the moment to frac and hence the feasibility of the project. In order to assure the integrity and accessibility of the Frac String during Plug and Perf hydraulic fracturing operations of one of the toughest rock in Unconventional business worldwide, one procedure has been developed for running operations best practices. Pressure testing the Frac String (FS) during running in hole in stages while in vertical section to sure safe and successful Wireline setting and retrieving nipples plug with more than 30% solids in the system (high mud weight) to guarantee no leak in the string prior reaching total depth (TD). Hanging and testing cross over (XO), assuring compatibility with the wellhead connections. Cementing up to18.7 ppg. Flexible and expandable slurries, cement inside previous casing and apply pressure on surface to avoid gas percolation during the cement setting period. Cleaning out with Coiled tubing (CT) to ensure no obstruction and using different completion fluids for future accessibility. And finally, Pressure testing the Frac string up to 14ksi all are new practices and proven mitigation measures for all assessed risks for hydraulic fracturing operations. This paper is about sharing this new procedure in Abu Dhabi for having a cemented FS in UC wells High Pressure / High Temperature (HP/HT) with 100% integrity and internal accessibility to run plugs, perforations, logs and be able to apply high surface pressure to frac the tight reservoir in the planned zone, creating the desired permeability for future production.
The purpose of this paper is to share the results and knowledge learned in implementing new procedure and techniques to rotate the 5-1/2", 26 PPF, T-95/P-110 Frac String (FS) during running into Unconventional wells. Developed by ADNOC Onshore ASR - UC Drilling Department at Abu Dhabi (U.A.E.) the novelty involves six (06) different technologies necessary to minimize axial buckling in the monobore completion while maximizing well accessibility and integrity during the Rigless frac operations. The 6 key enablers technologies employed to rotate the Frac String up to 30,000 pound-ft: Connection: strength to withstand rotation required to release the axial buckling.High Speed Reamer Shoe: open hole debris cleaning / obstruction removal.Bonded Ceramic Centralizers: providing 80% standoff, reducing the friction factor and removing the mud cake with the rotation.Casing Running Tool: designed to wash down and rotate FS during running.Rotating Tubing Hanger: enabling FS rotation using different techniques and design a new mechanism for it after landed and locked into the Tubing Head Spool.Rotating Cement Head: ability to rotate the FS while pumping cement and plugs simultaneously. Because of friction, sliding during running will result in helicoidal buckling of the FS that has a negative knock down effect on later completion operations / interventions and even in some cases not possible to reach the TD. The results of previous UC wells where FS was run in sliding mode revealed issues due to the helicoidal buckling of the FS impairing annulus / cement bond quality, creating tortuosity and altering the Internal Diameter (ID) leading to issues in accessing the well bore with the Plug and Perf tool for the fracking operations. The total depth for standard UC wells ranges from 16,000’ to 23,000’ MD with ± 12,500’ TVD and ± 8000’ MD 8"1/2 horizontal section dipping up to ±92° inclination for production reasons. Such profiles generate Friction Factor (FF) ± 0.5 in Open Hole. Based on performed simulations and depending on the well profile, surface torque required to rotate the string was between 25,000 to 30,000 pound-ft. This paper will describe and provide details on how the FS helicoidal buckling was minimized and its limitations overcome thanks to the six key enablers technologies devised by Onshore ASR - UC Drilling Department. It will also highlight other important added benefits such as mud cake removal, improved annulus geometry and cement bond.
In a current oil & gas challenging drilling environment where the fields are becoming very congested, PAD drilling and field grid designs with close proximity wells operation is booming. Drilling challenging wells with high collision risks is common as a result of the requirement to maximize the Asset value of the oil fields. For this reason, the urge for ensuring accurate well placement is becoming critical and as a result high technology methods are required to be in place. Developing new areas where the poor and/or inaccurate drilled wells information (most of them are vertical) affect planning and placement of new wells due to the uncertainty in existing wells trajectories, causing collision issues among the new planning and the "trajectory" of the existing wells, leaving huge quantities of reservoir volume not possible to drain. For this study case, where the reservoir has some complexity due to faults and water, such limitation is critical. The analysis and fusion of new techniques and procedure to manage the risk for the collision were implemented. Directional tools with high level of accuracy measurements were deployed and stringent procedures are put in place. The Analysis, Logic, Considerations, Mitigations, Risk Assessments and a New Procedure implemented to avoid collision issues while drilling horizontal wells with Separation Factor (SF) less than 2 (standard worldwide is equal or above 2 and for this case, it was 0.6). This was developed by the Biogenic / Unconventional team, Drilling Department of Abu Dhabi National Oil Company (ADNOC) Onshore with the support of drilling service company and the approval of the ADNOC Head Quarter, to take advantage of around 0.9 km2 of hydrocarbon area for future drain. The well was drilled successfully and safely, no collision or magnetic interference issue in any trajectory survey were reported during drilling and passing close by the existing well.
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