An experimental study was carried out to investigate the existence of a critical layer thickness in nanolayer coextrusion, under which no continuous layer is observed. Polymer films containing thousands of layers of alternating polymers with individual layer thicknesses below 100 nm have been prepared by coextrusion through a series of layer multiplying elements. Different films composed of alternating layers of poly(methyl methacrylate) (PMMA) and polystyrene (PS) were fabricated with the aim to reach individual layer thicknesses as small as possible, varying the number of layers, the

The size of representative microstructural samples obtained from atomic force microscopy is addressed in this paper. The case of an archetypal one-dimensional nanolayered polymer blend is considered. Image analysis is performed on micrographs obtained through atomic force microscopy, yielding statistical data concerning morphological properties of the material. The variability in terms of microstructural morphology is due to the thermomechanical processing route. The statistical data is used in order to estimate sample size representativity, based on an asymptotic relationship relating the inherent point variance of the indicator function of one material phase to the statistical, size-dependent, ensemble variance of the same function. From the study of nanolayered material systems, the statistical approach was found to be an effective mean for discriminating and characterizing multiple scales of heterogeneity.