Electrospun polyvinylidene fluoride (PVDF) fiber mats with average fiber diameters (≈200 nm, ≈2000 nm) were fabricated by controlled electrospinning conditions. These fiber mats were polarized using a custom-made device to enhance the formation of the electret β-phase ferroelectric property of the fibers by simultaneous uniaxial stretching of the fiber mat and heating the mat to the Curie temperature of the PVDF polymer in a strong electric field of 2.5 kV/cm. Scanning electron microscopy, Fourier transform infrared spectroscopy, thermal gravimetric analysis, differential scanning calorimetry and Brunauer-Emmett-Teller (BET) surface area analyses were performed to characterize both the internal and external morphologies of the fiber mat samples to study polarization-associated changes. MATLAB simulations revealed the changes in the paths of the electric fields and the magnetic flux inside the polarization field with inclusion of the ferroelectric fiber mats. Both polarized and unpolarized fiber mats were challenged as filters against NaCl particles with average particle diameters of about 150 nm using a TSI 8130 to study capture efficiencies and relative pressure drops. Twelve filter experiments were conducted on each sample at one month time intervals between experiments to evaluate the reduction of the polarization enhancement over time. The results showed negligible polarization loss for the 200-nm fiber sample. The polarized mats had the highest filter efficiencies and lowest pressure drops.

Electrospun fibers often have beads as byproducts. Bead formation can be substantially minimized by the introduction of additives, such as ionic salts or surfactants, to the electrospinning polymeric solution. Polyetherimide (PEI) fibers were fabricated using electrospinning. Four different additives, Lithium Chloride (LiCl), Sodium Chloride (NaCl), Triton X-100 and Hexadecyltrimethylammonium Bromide (HTAB) were utilized to alter the polymer solution electrical conductivity and surface tensions. The effects of solution conductivity and surface tension on the electrospinning and the thermal, mechanical stability of the polymeric fibers were investigated. Morphology, thermal properties, permeability and mechanical strength of the fiber mats were investigated using Scanning Electron Microscopy (SEM), Thermogravimetric Analysis (TGA), Frazier Permeability Test, and Tensile tester respectively. The addition of 1.5wt.% HTAB was found to be the optimum concentration to produce PEI fibers without beads. The addition of HTAB produced fiber mats with higher air permeability, higher thermal stability and higher mechanical strength in comparison to the other additives. Finally, a filtration test was conducted on a simple custom model to compare the performance of beaded and non-beaded PEI fiber mats. The non-beaded PEI fiber mat performed better in terms of both separation efficiency (%E) and differential pressure drop (∆P) separating water droplets from diesel fuel.

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