Simplifying fluid-flow physics in
conventional reservoirs is convenient
by assuming uniform lithology and system-geometry with minimal rock/hydrocarbon
interactions. Such simplification restrains mathematical models’
ability to simulate unconventional reservoirs’ actual flow
behavior and production performance. Researchers can achieve precise
adaption for the physics of fluid flow in porous media if they geometrically
characterize the system under study appropriately, and there are minimal
interactions indeed. 3D-printed replicas of porous-rock samples obey
this criterion. In this work, we used image-processing tools used
for creating presentable porous and permeable replicas of different
scales and configurations of the petroleum system from lab-scale to
field-scale. The workflow of 3D-printed replicas creation is presented
for replicas of conventional core samples, naturally and synthetically
fractured cores, geological drilling units of multistage fractured
horizontal wells, and full-field models, e.g., Norne field in Norway.
These samples are ideal for experimentally testing the validity of
the analytical or numerical models of oil and gas reservoirs in the
laboratory, along with judging the quality of reservoirs’ characterization.
These replicas’ ideality of these results from limited uncertainties
of the geometry of the system under study and fluid/rock interactions
because of the uniform composition. For validation purposes, 3D-printed
replicas with different materials and 3D-printing technologies were
created based on a reconstructed image-processed CT scan of their
original Berea sandstone. These replicas were tested for storage capacity
(porosity) and transport capacity (permeability) and compared with
their original sample’s capacities. The matched results proved
replicas’ ability to be used in oil and gas laboratory experimental
research.
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