This article aims to improve the permanent magnet DC (PMDC) motor performance for photovoltaic (PV) wire-feeder systems (PVWFSs) of arc welding machines. The considered technique is designed by direct speed control based on optimal Fractional-order Fuzzy PID FO-Fuzzy-PID controller. The purpose is to ensure optimal control of wire feed speed reference to reduce torque ripples and hence, the performance of the WFS is improved. The dynamic reaction of the proposed solar PVWFS relies upon the scaling factors of FO-Fuzzy-PID controller, which are optimized by using teaching-learning algorithm based on Particle Swarm Optimization (PSO) method. The maximum power point tracking (MPPT) is achieved using an intelligent FO-Fuzzy-PID current controller based Perturb and Observe (P&O) MPPT algorithm. The PVWFS system incorporating the proposed method is tested and compared with the conventional PID control scheme under different weather conditions. The simulation of the proposed system by MATLAB\SIMULINK is carried out. The simulation results indicate the effectiveness of the considered control strategy in terms of the reduction in torque oscillations, optimizing electrical power and wire feed speed.
The subject of this work is to evaluate the influence and adhesion degree of different coating layers deposited on a ductile cast iron substrate by two different methods, thermal spraying and welding with and without use of an interlayer. Microstructures of different zones and interfaces of coated specimens are investigated using optical microscope and scanning electron microscope SEM. Also, the mechanical behavior was evaluated by tensile test. It is found that when stainless steel thermal spraying coating onto the ductile cast iron substrate, the use of the nickel-based interlayer Ni allowed us to mitigate the disadvantages of cracking at the interface. This is due to the mechanical effect of nickel plasticity. In the case of coating by welding, the use of nickel-based buttering ENi-CI allowed us to reduce the diffusion of graphite to stainless steel, resulting in a reduction in the formation of harder alloy carbides. Finally, the mechanicals tests in particular the tensile test shows that the coating by welding is effective but causes a structural hardening; on the other hand the coating realized by thermal spraying does not really present sufficient adhesion.
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