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Metakaolin is one of the most popular solid aluminosilicate precursors for the synthesis of geopolymers. Despite its high reactivity and availability, there is a noticeable move towards the use of other natural clays as alternative precursors, due to their plentiful supply and widespread availability. Natural clays usually consist of a combination of 1:1 and 2:1 layer silicates reactivity of which vary. In this work, four different natural clays (SS, BS, MS and WS) composed of 1:1 and 2:1 clay minerals at different proportions were studied for the synthesis of geopolymers. To increase their reactivity prior to alkali activation, the clays were calcined in a laboratory oven at different temperatures (700, 750, 800, 850, 900 °C) and different holding times (10 seconds to 60 minutes). The reactivity of the calcined clays was assessed by the dissolution test and isothermal conduction calorimetry. NaOH and a mix of NaOH and Na2SiO3 were used as alkaline activators. The results show that the optimum calcination temperature of SS, BS and MS is 800 °C with a holding time of 10 minutes. WS is sufficiently calcined at a higher temperature of 900 °C for 20 minutes. Kaolinite-rich clays (SS) present more reactivity towards alkali activation than clays dominated by smectite or illite.

The main thrust of this research was to establish any benefits of mellowing, and the optimal moisture content (OMC) for compacting mellowed sulphate-bearing clay soil undergoing the stabilization process. Two three-day mellowing regimes were carried out, prior to final compaction, at different initial moisture contents of 30% or 40% OMC. The unmellowed specimens were compacted immediately after mixing with the blended stabilizers. A blend of quicklime (L) with a sustainable by-product, silica fume (SF), at a 1:1 ratio (2%L–2%SF) was used. Linear expansion and unconfined compressive strength (UCS) tests were carried out to evaluate the benefits of mellowing. The test results suggested that the mellowed test specimens achieved better UCS and swelling properties compared to the unmellowed specimens. Mellowing at 1.2 OMC produced better strength performance than at 1.4 OMC, whereas mellowed specimens at 1.4 OMC showed better resistance to linear expansion compared to 1.2 OMC. The research findings suggested that optimal performance was achieved by mellowing at the higher initial moisture condition of 40% OMC and compacting the materials at the lower moisture condition of 1.2 OMC.

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