By FEA method, the bending of the copper alloy thin-plates by continuous laser forming (CLF) and pulse laser forming (PLF) was studied. Based on the analysis of dynamic change and steady distribution for the fields of temperature, stress/strain and displacement, the forming mechanism and rule of copper alloy by different laser modes were revealed. The whole deformation of PLF was the additive effect of all impulse action, while CLF mainly was the result of thermal stress. To get the same deformation, laser pulse energy is about 6 times of the continuous laser，CLF is suitable for larger deformation demands, and PLF is more seemly for micro-forming.

Titanium alloy castings are made by means of induction melting technology. The relationships thickness of lamellar α+β phase and tensile strength, yield strength, elongation percentage, and Vickers-hardness, as well as the effect of tensile property on the Vickers-hardness are investigated for Ti-6Al-4V alloy castings. The results show that the relationships between thickness of lamellar α+β phase, and tensile strength, yield strength, specific elongation, and Vickers-hardness meet the Hall-Petch equation. And the tensile property increases linearly with Vickers-hardness.

Using the method of numerical simulation and the AnyCasting software, the simulation for SDAS of Al-Mg alloy wheels for low pressure casting is studied. The simulation model is established and the effects of preheating temperature, melt pouring temperature and cooling water pipes on SDAS in the low pressure casting process was founded. The results show that, SDAS presents linear variation with the increase of preheating temperature and pouring temperature; opened cooling pipes make SDAS smaller. The practice of simulating casting is verified by experiments, and test results and simulation results were consistent.

Combined SHS with casting, in-situ Al2O3particle-reinforced copper matrix composite was fabricated. The effects of the load and Al2O3particle on the friction coefficient and wear volume were investigated. And the wear resistance of composite was compared with that of pure copper. The results show that with the increase of load, the coefficient of the copper increases, while it decreases slightly as to composite. The wear volume of the composite is always lower than that of copper. The highest relative wear ability is 4.5, which indicates a better wear resistance..

Based on the interfacial reaction model between Ti and ZrO2 in gravity field, taking account of the effect of electromagnetic field, a comprehensive numerical model for simulation of heat and mass transfer is established to study the interfacial reaction between liquid Ti and ZrO2 in electromagnetic field. With the proposed model, numerical simulations are preformed to investigate the influences of pouring temperature, holding time on the oxygen concentration and reactive layer thickness in metal. The results show that both the oxygen concentration and the thickness of reactive layer in metal increase with increasing the holding time and the pouring temperature. The thickness of reactive layer in electromagnetic field is greater than that in gravity field.