Nuclear fuel debris generated at the Fukushima Daiichi nuclear power plant during the loss of coolant accident in 2011, still resides within the reactor units, constantly cooled by water. Until it is retrieved, the fuel debris will corrode, releasing radioactive elements into the coolant water and the ground surrounding the reactors. To predict the corrosion behaviour of these materials, and to establish parameters for experiments with U-containing and real fuel debris, the corrosion of two surrogate fuel debris materials, with a composition of Ce(1-x)ZrxO2 (x = 0.2 and 0.4), was investigated. Materials were synthesised by a wet chemistry route and pellets were sintered at 1700°C in air atmosphere. Due to the slow corrosion kinetics, aggressive conditions were applied, and corrosion experiments were performed in 9 mol.L-1 HNO3 under static conditions. The incorporation of Zr into the structure of Ce reduced the normalised dissolution rate; from (3.75 ± 0.15) × 10-6 g.m-2.d-1 to (4.96 ± 0.28) × 10-6 g.m-2.d-1 for RL(Ce) of Ce0.8Zr0.2O2 and Ce0.6Zr0.4O2, respectively.
Zirconolite-structured ceramics are candidate wasteform materials for the immobilisation of separated Pu. Due to the refractory properties of zirconolite and other titanates, removing residual porosity remains challenging in the final wasteform product when utilising a conventional solid state sintering route. Herein, we demonstrate that the addition of CuO as a sintering aid increases densification and promotes grain growth. Moreover, zirconolite phase formation was enhanced at lower process temperatures than typically required (≥1350 °C). CuO addition allowed an equivalent density to be reached using process temperatures of 250 °C lower than the undoped composition. At 150 °C lower than the undoped zirconolite, the addition of CuO resulted in a favourable microstructure and phase assemblage, as confirmed via X-ray diffraction and scanning electron microscopy. Secondary phases of CaTiO3 and Ca0.25Cu0.75TiO3 were observed at some processing temperatures, which may prove deleterious to wasteform performance. The use of a CuO sintering aid provides an avenue for the further development of the thermal processing of ceramic wasteform materials.
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