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An experimental investigation on sandwich composite materials composed of glass-fiber face sheet and polyvinyl-chloride foam core has been carried out. The research demonstrates improvement in mixed-mode delamination fracture toughness values of samples under mixed-mode bending condition. The improvement is recorded with addition of a certain percentage by weight of multiwalled carbon nanotubes in comparison to conventional samples. An easy and cost-effective methodology of multiwalled carbon nanotube insertion through sonication of epoxy resin followed by mixing with hardener and vacuum resin infusion technology for manufacturing of sandwich composites has been utilized in this study. The study also identifies the optimum weight percentage of multiwalled carbon nanotube addition in the resin system for maximum performance gain in mixed-mode fracture toughness. The results of observations in this study have been supported by field emission scanning electron microscope studies as well as high-resolution transmission electron microscope analysis.

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Identification of interfacial delamination in the glass fiber/polymer-foam-core sandwich composites is difficult if the delamination does not propagate to the side surface of the specimen. However, these damages may eventually lead to compromising the sandwich composite structural component. A cost-effective novel embedded fiber optic sensor is being proposed in this manuscript, which works on the principle of multimode interference, to perform distributed sensing of interfacial delamination within the sandwich composites while in service. Even though this easy to use methodology has been used to identify interfacial delamination, this methodology can also be used for different other types of interfacial/interlaminar distributed strain sensing of samples under mechanical as well as thermal loads.

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