This paper considers a modern approach of K&C parameters stability analysis using the suspension MBS model of a short-wheelbase electric vehicle. According to the results of the work, even minor errors in suspension hardpoints positioning when overlaying can greatly affect the K&C parameters of car suspensions. Using MBS models, quasi-static K&C events have been simulated. In the same way the dependences of the suspension K&C parameters are numerically determined. Moreover, these calculations were made with different hardpoints positions for joints of wishbones fastening on a frame, and joint of a steering rod with a steering rack. The influence of suspension hardpoints displacement on the K&C parameters of the vehicle was estimated. As a result, recommendations are made for production positioning tolerances of suspension hardpoints in order to avoid deterioration of K&C parameters. Basically, the appearance of inaccuracies in the positioning of hardpoints leads to critical changes in anti-dive, anti-lift, kingpin inclination angle, bump camber and bump steer parameters.
The article shows the relevance of creating digital twins and conducting topological and topographic optimizations as part of improving the physical and mechanical properties of car parts using the example of a car hood. A description of the existing optimization methods is given and the principle of the SIMP method is described. The results of optimizing the design of the hood of the car using this method are presented. We demonstrate that using modern approaches to modelling and optimization of automobile parts makes it possible to achieve targets in the design and redesign, to achieve sufficient structural strength while maintaining or reducing the mass of the original structure. It is shown that modelling allows providing an array of information on the optimized part as soon as possible, as well as reducing the consumption of materials used to create it.
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