The subject of this article is the study of influence of sintering time and sintering additives on mechanical properties and wear resistance. Si3N4 with Al2O3+Y2O3 additives (YAG) and Si3N4 with MgO additives was used as an experimental materials. Compositions sintered for 30 min achieved optimal combination the hardness and fracture toughness -15.05 GPa and 6.87 MPa.m 1/2 for Si3N4-MgO and 14.65 GPa and 5.71 MPa.m 1/2 for Si3N4 -YAG. Wear was mostly influenced by the hardness of ceramic materials. The specimen with the highest hardness achieved the highest wear resistance. Wear resistance of ceramics decreased with the grain growth and with the transformation progress of narrow α-Si3N4 phase to prismatic β-Si3N4 phase. The wear resistance of the studied ceramics can be described by model V ~ HV -1 . Si3N4 -YAG in comparison to Si3N4-MgO has several times greater wear resistance.
High-chromium cast irons are used as abrasion resistant materials. Their wear resistance depends on quantity of carbides and the matrix supporting these carbides. The paper presents the results of cast irons of chemical composition (in wt. %) 19-22 Cr and 2-4.5 C alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve their toughness, which were tested in working conditions of ferroalloys crushing. Tests showed that these as-cast chromium cast irons with mostly austenitic matrix achieved the hardness of 38-45 HRC, but their relative abrasion resistance Ψ ranged from 1.3 to 4.6, was higher comparing to the tool made from the X210Cr12 steel heat treated on hardness 61 HRC. The transformation of austenite into martensite occurs not only at the worn strained areas (on a surface of scratch) but also in their neighbourhood. Due to the work hardening of relatively large volumes of transformed austenite the cast iron possesses high abrasion resistance also on the surfaces where low pressures are acting. The tough abrasion-resistant cast iron well proved for production of dynamic and wear stressed castings e.g., crusher hammers, cutting tools for ceramic etc.
This article is focused on an analysis of factors negatively affecting the tube production process of tubes made from austenitic stainless steel with a very small diameter of ϕ 0.34 mm. The analysis was concentrated on factors that affect the drawing process stability of the seam tubes where the desired final dimensions—a diameter of ϕ 0.34 mm and a wall thickness of 0.057 mm—are limiting factors. Seam tubes made from steel 1.4306 and 1.4301, from producers KT and EW with a longitudinal weld line made by tungsten inert gas (TIG) welding, were used as blanks for constituent drawing operations. It is desirable to provide sufficient inert gas flow and cooling during the formation of a weld joint in a protective atmosphere chamber. A significant temperature gradient prevents the formation of undesirable Cr23C6 carbides in the heat-affected zone (HAZ) which negatively affects the plasticity and formability of the steel and is the cause of technological fractures.
The high-strength steels and tailor welded blanks (TWB) are applied in construction of cars parts to reduction of cars weight [1, 2]. The application of these materials brings possible complicatons during the forming when it proves the considerable influence of stress-strain characteristics differences of of the individual parts of TWB what result in non-constant material flow and consequently a negative movement of the weld interface [3, 4]. One of the ways of elimination of this negative effect is to choose a suitable blankholder system with optimal distribution of blankholder forces by using elastic blankholder with adjustable distribution of blankholder forces. Within the bounds of study the experimental blankholder system with elastic blankholder with adjustable distribution of blankholder forces was used [5, 6]. Finite element methods (FEM) simulation has unsubstitutable role n the study of formability of TWB whereby it is possible to determine the values and points of application of the blankholder forces [7, 8]. The FEM simulations results carried out in simulative LS-Dyna software are presented in this article which is focused on achieving weld interface movement minimalization of tailor welded blanks from DP600 and BH220 materials by optimization of blankholder forces [9, 10].
Wear properties of composite laser cladding on the basis of Ni with a 50% presence of WC particles on the dependence of laser beam power output and speed of cladding were investigated in this paper. Properties are compared with reference Ni based laser claddings without WC particles. Laser beam power output of 4.3 and 3.7 kW and cladding speed of 3, 5 and 7 mm/s were used for the preparation of test pieces. All types of prepared claddings were compact without visible internal defects. With increased cladding speed, the hardness of Ni matrix decreased. Wear resistance of Ni based laser claddings with WC particles were dependent on the speed of laser cladding. The presence of WC particles increased the wear resistance of Ni based laser claddings 5 fold.
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