As part of a European collaborative project, four high-speed compressors were tested to investigate the generic features of stall inception in aero-engine type compressors. Tests were run over the full speed range to identify the design and operating parameters that influence the stalling process. A study of data analysis techniques was also conducted in the hope of establishing early warning of stall. The work presented here is intended to relate the physical happenings in the compressor to the signals that would be received by an active stall control system. The measurements show a surprising range of stall-related disturbances and suggest that spike-type stall inception is a feature of low-speed operation while modal activity is clearest in the midspeed range. High-frequency disturbances were detected at both ends of the speed range and nonrotating stall, a new phenomenon, was detected in three out of the four compressors. The variety of the stalling patterns, and the ineffectiveness of the stall warning procedures, suggests that the ultimate goal of a flightworthy active control system remains some way off.
This paper describes work carried out between 1989 and 1994 to investigate the application of ‘Active Stall Control’ to a Rolls-Royce Viper turbojet. The results demonstrate that stall control is feasible and can increase the stable operating range by up to 25% of pressure rise. Stall disturbances were detected using rings of high response pressure transducers positioned at different axial planes along the compressor, and processed using a PC-based data acquisition and control system. Actuation was provided by six hydraulically operated sleeve valves positioned to recirculate air over all or part of the compressor.
Stall was artificially induced using combinations of inbleed into the combustor outer casing, fuel spiking, hot gas ingestion and inlet pressure spoiling, thus replicating many of the transient conditions commonly observed to make a compressor prone to stall. Results are compared from a number of stall control strategies including those demonstrated at low speed by Paduano et al [1993] and Day [1993]. Best results were obtained with detection of non-axisymmetric disturbances coupled with axisymmetric control action. A control system of this type is demonstrated to be capable of extending the stable engine operating range at all speeds and with each method of inducing stall.
As part of a European collaborative project, four high speed compressors were tested to investigate the generic features of stall inception in aero-engine type compressors. Tests were run over the full speed range to identify the design and operating parameters which influence the stalling process. A study of data analysis techniques was also conducted in the hope of establishing early warning of stall. The work presented here is intended to relate the physical happenings in the compressor to the signals that would be received by an active stall control system. The measurements show a surprising range of stall related disturbances and suggest that spike-type stall inception is a feature of low speed operation while modal activity is clearest in the mid speed range. High frequency disturbances were detected at both ends of the speed range and non-rotating stall, a new phenomenon, was detected in three out of the four compressors. The variety of the stalling patterns, and the ineffectiveness of the stall warning procedures, suggests that the ultimate goal of a flightworthy active control system remains some way off.
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