An Al-30 mol.% Zn supersaturated solid solution alloy was severely deformed using highpressure torsion (HPT) at 300 K and subsequently annealed at 373-673 K. The hardness and tensile strength significantly decreased and the tensile ductility increased with straining by HPT and reached a steady-state level at large imposed strains. Despite this softening behavior, the lattice strain was increased, Zn-rich particles were precipitated and the initial coarse grains were refined significantly to a size of ~190 nm while being accompanied by decomposition to Al-and Zn-rich phases because of rapid atomic diffusion. The subsequent annealing led to a hardening, but microstructural observations showed that decrease in the lattice strain, increase in the grain size and reduction in the fraction of precipitates occurred by annealing. It was shown that the unusual softening/hardening behavior of the Al-Zn alloy was mainly due to the contribution of spinodal decomposition. The formation of nano-sized lamellae by spinodal decomposition resulted in increase in hardness after solution treatment and after post-HPT annealing, while this lamellar structure was destroyed by HPT which resulted in softening. The softening was less significant when the hardness was evaluated at low homologous temperatures.
The steelmaking industry requires coke as a reducing agent, as an energy source, and for its ability to hold slag in a blast furnace. Coking coal as raw coke material is very limited. Studying the use of biomass as a mixture of coking coal in the synthesis of biocoke is necessary to reduce greenhouse gas coal emissions. This research focuses on biomass and heating temperature through the coal blending method to produce biocoke with optimal mechanical properties for the blast-furnace standard. The heating temperature of biomass to biochar was evaluated at 400, 500, and 600 °C. The blending of coking coal with biochar was in the compositions of 95:5, 85:15, and 75:25 wt.%. A compacting force of 20 MPa was employed to produce biocoke that was 50 mm in diameter and 27 mm thick using a hot cylinder dye. The green sample was heated at 1100 °C for 4 h, followed by quenching with a water medium, resulting in dense samples. Increasing heating temperature is generally directly proportional to an increase in fixed carbon and calorific value. Biocoke that meets several blast-furnace criteria is a coal mixture with coconut-shell charcoal of 85:15 wt.%. Carbonization at 500 °C, yielding fixed carbon, calorific value, and compressive strength, was achieved at 89.02 ± 0.11%; 29.681 ± 0.46 MJ/kg, and 6.53 ± 0.4 MPa, respectively. This product meets several criteria for blast-furnace applications, with CRI 29.8 and CSR 55.1.
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