Glass warp-knitted fabrics have been widely used as complex structural reinforcements in composites, such as wind turbine blades, boats, vehicles, etc. Understanding the mechanical behavior and formability of these textiles is very necessary for the simulation of forming processes before manufacturing. In this paper, the shear deformation mechanics of glass warp-knitted non-crimp fabrics (WKNCF) were experimentally investigated based on a picture frame testing apparatus equipped to a universal testing machine. Three commercially available fabrics of WKNCFs were tested for four cycles by the picture frame method. The aim was to characterize and compare the shear behavior of relatively high areal density fabrics during preform processing for composites. The energy normalization theory was used to obtain the normalized shear force from the testing machine data; then, the shear stress against the shear angle was fitted by cubic polynomial regression equations. The results achieved from the equations demonstrated that the in-plane shear rigidity modulus was associated with the shear angle. The effect of the shearing cycles and stitching pattern on shear resistance was also analyzed.
An ideal hernia mesh is one that absorbs drugs and withstands muscle forces after mesh implantation. Polypropylene (PP) mesh devices have been accepted as a standard material to repair abdominal hernia, but the hydrophobicity of PP fibers makes them unsuitable to carry drugs during the pre-implantation of PP meshes. In this study, for the first time, one-step functionalization of PP mesh surfaces was performed to incorporate bio-inspired polydopamine (PDA) onto PP surfaces. All PP mesh samples were dipped in the same concentration of dopamine solution. The surface functionalization of PP meshes was performed for 24 h at 37 °C and 80 rpm. It was proved by scanning electron microscopic (SEM) images and Fourier Transform Infrared Spectroscopy (FTIR) results that a thin layer of PDA was connected with PP surfaces. Moreover, water contact angle results proved that surface functionalized PP meshes were highly hydrophilic (73.1°) in comparison to untreated PP mesh surfaces (138.5°). Thus, hydrophilic PP meshes with bio-inspired poly-dopamine functionalization could be a good choice for hernia mesh implantation.
The good formability of textile composite materials over complex mold geometries is one of the reasons to make their use expanding in various modern industries. However, different defects in these reinforcements could have occurred during the forming step in the manufacturing process. The defects are arising for many reasons; some are related to the fabric itself and others related to the draping parameters. Understanding the textile structure mechanics and draping behavior is essential to choose the proper reinforcement as well as to attain better simulation. Fabric wrinkles and local out-of-plane bucking of yarns were the fundamental defects in focus. The main objective of this part of the project was to experimentally investigate and compare the draping behavior of six commercially available glass fabrics from the same category of warp-knitted non-crimp fabrics (WKNCFs). The tested fabrics included two stitching patterns: tricot and chain. Also, they were relatively heavy with approximate mass per square meter. A double-dome punching test was performed to implement draping for each fabric; then, the defects were detected and characterized. Punching load-displacement curves were also recorded. In addition, a defect code was designated for the main defects to characterize forming defects at the meso-macroscopic scale. The structure and the number of fabric axes, stacking sequence, and stitching pattern all contribute to defect formation during draping. The studied configurations in this paper can help in studying the simulation of deformed technical fabric and provide a method to minimize and even eliminate the draping defects.
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