Comparative studies have been carried out on two axial flow fan rotors of controlled vortex design (CVD), at their design flowrate, in order to investigate the effects of circumferential forward skew on blade aerodynamics. The studies were based on computational fluid dynamics (CFD), validated on the basis of global performance and hot wire flow field measurements. The computations indicated that the forward-skewed blade tip modifies the rotor inlet condition along the entire span, due to its protrusion to the relative inlet flow field. This leads to the rearrangement of spanwise blade load distribution, increase of losses along the dominant part of span, and converts the prescribed spanwise blade circulation distribution towards a free vortex flow pattern. Due to the above, reduction in both total pressure rise and efficiency was established. By moderation of the radial outward flow on the suction side, being especially significant for nonfree vortex blading, forward sweep was found to be particularly useful for potential reduction of near-tip loss in CVD rotors. Application of reliable CFD-based design systems was recommended for systematic consideration and control of both load-and loss-modifying effects due to nonradial blade stacking.
Experimental studies were carried out in order to survey the performance and efficiency aspects of spanwise constant forward and backward sweep in axial flow rotors of low aspect ratio (AR) blading for incompressible flow, for part-load, near-design, and overload operational ranges. The experiments involved overall performance tests, laser Doppler velocimetry, and stationary total pressure probe measurements. The overall performance data and pitchwise averaged and resolved flow characteristics were evaluated in detail. For moderate and high flow rates, it was pointed out that positive or negative sweep tends to reduce or increase the blade load in the vicinity of the endwalls, respectively. It has been concluded that the loss-modifying effect of sweep can be judged by considering the three-dimensional viscous phenomena, and the influence of sweep on local blade efficiency depends on the balance of changes in blade load and losses. For low flow rates, forward sweep was found beneficial over the entire span from the aspect of improved stall margin and efficiency. The influence of AR on the performance reducing effect of sweep was studied on the basis of literature data.
Experimental and computational studies were carried out in order to survey the energetic aspects of forward and backward sweep in axial flow rotors of low aspect ratio blading for incompressible flow. It has been pointed out that negative sweep tends to increase the lift, the flow rate and the ideal total pressure rise in the vicinity of the endwalls. Just the opposite tendency was experienced for positive sweep. The local losses were found to develop according to combined effects of sweep near the endwalls, endwall and tip clearance losses, and profile drag influenced by re-arrangement of the axial velocity profile. The forward-swept bladed rotor showed reduced total efficiency compared to the unswept and swept-back bladed rotors. This behavior has been explained on the basis of analysis of flow details. It has been found that the swept bladings of low aspect ratio tend to retain the performance of the unswept datum rotor even in absence of sweep correction.
In this work, the effects of sweep applied to rotor of axial flow turbomachines were investigated by means of applying computational fluid dynamics (CFD) tools. Lowaspect-ratio rotors of positive sweep (PSW) have been studied and compared to unswept datum (USW) rotors, at one flow rate and different spanwise locations. Comparative studies have been carried out on positive sweep and upswept rotors at the design flow rate, by means of developing structured fully hexahedral mesh of the entire computational domain. The structured meshing technique offers the moderation of cell number and skewness, and makes possible cost-effective CFD investigations. Investigations of inlet and outlet flows field were carried out at the design flow rate. It was pointed out that the efficiency for the positive sweep rotor is deteriorated near the tip and near the hub at the design point.
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