Nonmetallic (based on polymers or oxides) and metallic protective coatings are used to protect metal products against the harmful action of the corrosion environment. In recent years, self-healing coatings have been the subject of increasing interest. The ability of such coatings to self-repair local damage caused by external factors is a major factor contributing to their attractiveness. Polymer layers, silica-organic layers, conversion layers, metallic layers and ceramic layers, to mention but a few, are used as self-healing coatings. This paper presents the main kinds of self-healing coatings and explains their selfhealing mechanisms.
Ni-P matrix, ternary Ni-W-P and Ni-P-ZrO 2 coatings, and quaternary Ni-W-P-ZrO 2 coatings were deposited using electroless method from a glycine bath. Their corrosion resistance was evaluated by electrochemical impedance spectroscopy (EIS) for various immersion times in a 3.5% NaCl solution. From among the investigated coatings, the ternary Ni-W-P coatings show the highest resistance to corrosion in the first hour of exposure to the 3.5% NaCl medium. An addition of ZrO 2 adversely affects the performance of both the Ni-P coatings and the Ni-W-P coatings. For all the coatings, including the ones containing tungsten, a marked decrease in pore resistance (R por ) over time is observed. This means that their corrosion resistance and capacity to protect the substrate decline. On the other hand, after 24 h immersion in the 3.5% NaCl solution the Ni-W-P coating shows the highest low-frequency impedance modulus (jZj f ¼ 0.01 Hz ). As regards corrosion resistance, the Ni-P coatings and the Ni-W-P coatings perform best.
A novel sensing system based on single mode optical fiber in reflective configuration has been developed to measure the critical meniscus height (CMH) of low volumes of liquids, which is then used to calculate the contact angle. The sensing system has been designed especially for very low volumes of liquids (e.g. bioliquids) and the work has demonstrated that measurements are possible with a minimum liquid volume of 5 µL. The sensing system is based on monitoring the spectral variation induced by the difference in the refractive index regions surrounding the fiber tip, at the air-liquid or liquid-liquid interfaces. From the experiments performed in water, (by immersing and extracting the fiber sensor in the liquid sample), it can be concluded that the CMH forming on the fiber decreases as the temperature increases. The change of temperature (in this experiment from 22 to 60 ℃) does not influence the CMH of the sample used in the evaluation (P3 mineral oil), giving an indication of its thermal stability. In addition, a fixed fiber was used to measure the variation in the liquid level when another fiber is immersed in the liquid. The error in the liquid level obtained in the work was small, at 0.34 ± 0.04 %. Such a sensor, allowing accurate measurements with very small quantities is especially useful where liquid sample volumes are limited e.g. biologically sourced liquids or specialized, expensive industrial material in the liquid phase.
Inspired by biological systems, artificial self-healing materials are designed for repairing local damage caused by external factors. The rapidly expanding field of selfhealing systems contains, among others, materials with well-defined surface properties. Undoubtedly, enhancing surface functionalisation, by applying smart coatings, enjoys an extensive interest. The self-healing ability is particularly essential property for corrosion protection strategies, especially when the use of one of the most effective corrosion systems, based on chromium(VI) compounds, is now banned by the current REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals) legislation. Self-healing protective coatings are produced using macromolecular compounds, ceramics, metals and composites. Considering the wide range of available materials, the number of potential combinations seems to be unlimited. The self-healing action of such coatings is activated by appropriate stimuli: temperature changes, radiation, pH changes, pressure changes and mechanical action.In this paper, the research and practical implications of the various approaches to achieving self-healing functionality of protective coatings, as well as potential developments in this area, are explored.
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