The aluminum bronze alloy is part of a class of highly reliable materials due to high mechanical strength and corrosion resistence being used in the aerospace and shipbuilding industry. It's machined to produce parts and after its use cycle, it's discarded, but third process is considered expensive and besides not being correct for environment reasons. Thus, reusing this material through the powder metallurgy (PM) route is considered advantageous. The aluminum bronze chips were submitted to high energy ball milling process with 3% of niobium carbide (NbC) addition. The NbC is a metal-ceramic composite with a ductile-brittle behaviour. It was analyzed the morphology of powders by scanning electron microscopy as well as particle size it was determined. X ray diffraction identified the phases and the influence of milling time in the diffractogram patterns. Results indicates that milling time and NbC addition improves the milling efficiency significantly and being possible to obtain nanoparticles.
Brazilian aeronautical industries report that, due to the high mechanical properties presented commercially, AA2024-T351 alloy presents fissures and non-homogeneous deformations during the mechanical processing. This work proposes a manufacturing process capable of increasing the ductility of the material to withstand tensions during processing and a subsequent treatment to recover the mechanical strength of the alloy. The sequence of operations begins with the super-heat treatment at 415ºC 2.5 h, solubilization at 495ºC 2.0 h, mechanical conformation with a degree of area reduction from10% to 90% and artificial aging at 190ºC at times of 2, 4, 6 and 8 hours. The results allowed to obtain an operational sequence where it is possible to form the alloy in the desired component, without loss of mechanical properties and structural defects, in the shortest time possible of heat treatment, reducing the manufacturing costs and increasing productivity.
Superduplex stainless steel is an important class of stainless steels because it combines the benefits of ferrite and austenite phases, resulting in steels with better mechanical properties and corrosion resistance. However, a significant problem of this steel is the precipitation of deleterious phases during heat treatment. Among these precipitated phases, the most relevant is the sigma phase, because it causes higher loss of properties. The objective of this work therefore is to study the sigma phase precipitation in the superduplex stainless steel UNS S32520 when submitted to heat treatment of solubilization in three different temperatures (1050 C, 1150o C and 1250° C) and subsequently aged in the temperature of 850oC during 10 minutes, 30 minutes, 60 minutes, 3 hours and 10 hours, followed by water quenching. The results showed that as the solubilization temperature increases, there is a significant grain growth and an increase of the ferrite volumetric fraction, which delays the sigma phase precipitation in this superduplex stainless steel. Moreover, it can be verified that the hardness of the material is directly related to volumetric fraction of sigma present in the steel.
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