The Meerwein–Ponndorf–Verley (MPV) reaction is an environmentally-friendly process consisting of the reduction of a carbonyl compound through hydrogen transfer from a secondary alcohol. This work deals with MPV reduction of furfural to furfuryl alcohol on different ZrOx, MgOx, TiOx, and Mg–Ti, as well as Zr–Ti mixed systems. The solids were synthesized through the sol–gel process and subsequently calcined at 200 °C. Characterization was performed using a wide range of techniques: ICP-MS, N2 adsorption-desorption isotherms, EDX, TGA-DTA, XRD, XPS, TEM, TPD of pre-adsorbed pyridine (acidity) and CO2 (basicity), DRIFT of adsorbed pyridine, and methylbutynol (MBOH) test reaction. ZrOx showed the highest conversion and selectivity values, which was attributed to the existence of acid–base pair sites (as evidenced by the MBOH test reaction), whereas the introduction of titanium resulted in the drop of both conversion and selectivity probably due to the increase in Brönsted-type acidity. As for MgOx, it had a predominantly basic character that led to the production of the condensation product of one molecule of furfural and one molecule of acetone, and thus resulted in a lower selectivity to furfuryl alcohol. The TiOx solid was found to be mainly acidic and exhibited both Lewis and Brönsted acid sites. The presence of the latter could account for the lower selectivity to furfuryl alcohol. All in all, these results seemed to suggest that the MPV reaction is favored on Lewis acid sites and especially on acid–base pair sites. The process was accelerated under microwave irradiation.
Aldol condensation of furfural and acetone (an important initial step to obtain diesel from biomass) was studied over MgAl mixed oxides. The influence of the utilization of microwaves and/or a surfactant (Pluronic 123) during the synthesis as well as the use of water (either pre-hydrating the solids before catalytic studies or in water/toluene mixtures as the reaction medium) is discussed. The combined use of Pluronic 123 and microwaves led to solids with bigger pore sizes, exhibiting lower basicity and higher acidity than the conventional synthetic method, thus resulting in an increase in the yield of the desired product of condensation, comprising two molecules of furfural and one of acetone (F2Ac). As for the influence of water, re-hydration of the mixed oxides was detrimental to activity, probably as a result of the partial blocking (solvation) of active sites. On the contrary, the increase in water percentage in the reaction medium resulted in higher conversions, though selectivity to F2Ac decreased. The weakening of the C=O bond of furfural in the presence of water as well as the higher solubility of the first condensation product (FAc) in toluene, as compared to water, could account for that. A 44.5% yield of F2Ac (66% conversion) after 16 h was obtained with the most active solid, which maintained the activity for three consecutive reactions.
Two series of catalysts were prepared by sol-gel and microemulsion synthetic procedure (SG and ME, respectively). Each series includes both pure Mg and Zr solids as well as Mg-Zr mixed solids with 25%, 50% and 75% nominal Zr content. The whole set of catalysts was characterized from thermal, structural and surface chemical points of view and subsequently applied to the liquid-phase xylose dehydration to furfural. Reactions were carried out in either a high-pressure autoclave or in an atmospheric pressure multi-reactor under a biphasic (organic/water) reaction mixture. Butan-2-ol and toluene were essayed as organic solvents. Catalysts prepared by microemulsion retained part of the surfactant used in the synthetic procedure, mainly associated with the Zr part of the solid. The MgZr-SG solid presented the highest surface acidity while the Mg3Zr-SG one exhibited the highest surface basicity among mixed systems. Xylose dehydration in the high-pressure system and with toluene/water solvent mixture led to the highest furfural yield. Moreover, the yield of furfural increases with the Zr content of the catalyst. Therefore, the catalysts constituted of pure ZrO2 (especially Zr-SG) are the most suitable to carry out the process under study although MgZr mixed solids could be also suitable for overall processes with additional reaction steps.
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