Most of the studies in three-dimensional (3D) bioprinting have been traditionally based on printing a single bioink. Addressing the complexity of organ and tissue engineering, however, will require combining multiple building and sacrificial biomaterials and several cells types in a single biofabrication session. This is a significant challenge, and, to tackle that, we must focus on the complex relationships between the printing parameters and the print resolution. In this paper, we study the influence of the main parameters driven multi-material 3D bioprinting and we present a method to calibrate these systems and control the print resolution accurately. Firstly, poloxamer hydrogels were extruded using a desktop 3D printer modified to incorporate four microextrusion-based bioprinting (MEBB) printheads. The printed hydrogels provided us the particular range of printing parameters (mainly printing pressure, deposition speed, and nozzle z-offset) to assure the correct calibration of the multi-material 3D bioprinter. Using the printheads, we demonstrated the excellent performance of the calibrated system extruding different fluorescent bioinks. Representative multi-material structures were printed in both poloxamer and cell-laden gelatin-alginate bioinks in a single session corroborating the capabilities of our system and the calibration method. Cell viability was not significantly affected by any of the changes proposed. We conclude that our proposal has enormous potential to help with advancing in the creation of complex 3D constructs and vascular networks for tissue engineering.
Hybrid constructs represent substantial progress in tissue engineering (TE) towards producing implants of a clinically relevant size that recapitulate the structure and multicellular complexity of the native tissue. They are created by interlacing printed scaffolds, sacrificial materials, and cell-laden hydrogels. A suitable biomaterial is a polycaprolactone (PCL); however, due to the higher viscosity of this biopolymer, three-dimensional (3D) printing of PCL is slow, so reducing PCL print times remains a challenge. We investigated parameters, such as nozzle shape and size, carriage speed, and print temperature, to find a tradeoff that speeds up the creation of hybrid constructs of controlled porosity. We performed experiments with conical, cylindrical, and cylindrical shortened nozzles and numerical simulations to infer a more comprehensive understanding of PCL flow rate. We found that conical nozzles are advised as they exhibited the highest shear rate, which increased the flow rate. When working at a low carriage speed, conical nozzles of a small diameter tended to form-flatten filaments and became highly inefficient. However, raising the carriage speed revealed shortcomings because passing specific values created filaments with a heterogeneous diameter. Small nozzles produced scaffolds with thin strands but at long building times. Using large nozzles and a high carriage speed is recommended. Overall, we demonstrated that hybrid constructs with a clinically relevant size could be much more feasible to print when reaching a tradeoff between temperature, nozzle diameter, and speed.
In this day and age, galvanised coated steel is an essential product in several key manufacturing sectors because of its anticorrosive properties. The increase in demand has led managers to improve the different phases in their production chains. Among the efforts needed to accomplish this task, process modelling can be identified as the one with the most powerful outputs in spite of its non-trivial development. In many fields, such as industrial modelling, multilayer feedforward neural networks are often proposed as universal function approximators. These supervised neural networks are commonly trained by the traditional, back-propagation learning format, which minimises the mean squared error (mse) of the training data. However, in the presence of corrupted or extremely deviated samples (outliers), this training scheme may produce incorrect models, and it is well known that industrial data sets frequently contain outliers. The process modelled is a steel coil annealing furnace in a galvanising line, which shares characteristics with most of the furnaces used in galvanised lines all over the world. This paper reports the effectiveness of robust learning algorithms compared to the classical mse-based learning algorithm for the modelling of a real industry process. From this model an adequate line velocity (the velocity set point) for a coil, depending on its characteristics and the furnace condition to receive this coil (temperature set points), can be obtained. With this set point generation model the operator could set strategies to manage the line, i.e. set the order of the coil to be treated or preview the line's speed conditions for the transitory situations.
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