Swirl-based inline phase separation is a promising approach in the process industry with potential application in oil and gas separation in petroleum industry. To increase the efficiency of the separation, the process may be controlled. In this direction, the position and the diameter of the gas vortex are two parameters that can be used in the control loop, provided that they can be non-intrusively estimated. This article presents a capacitive sensor-based imaging method to extract these geometrical parameters. The proposed method consists in obtaining high-temporal resolution capacitance measurements at the pipe boundary of a test rig, which in turn are used in a reconstruction and extracting the targeted parameters of the gas vortex. The calculated parameters are then used to visually present the swirling flow. The measurement system was evaluated quantitatively by performing experiments with different phantoms of known diameters and positions in the sensing area. Dynamic measurements were also performed in a test rig for liquid-gas swirling flow. The capacitive imaging system is capable of detecting characteristics of the flow for a wide range of gas and liquid flow rates. A qualitative analysis was also carried out by comparing time series of the capacitive images with high-speed camera recording. The geometrical parameters obtained by the proposed approach presents a good agreement with the real data, with a root mean square deviation of 0.76mm for diameter and 0.88mm for vortex position. It can be utilized in future work as an alternative or complementary input for the controlled inline liquid-gas separation system. INDEX TERMS Swirling two-phase flows, capacitive sensor, grid search, parameter extraction.
This paper describes the development and application of a sensing platform which consists of fast conductance sensors and proper data acquisition and management software which aims at the investigation of two-phase flow parameters in pipelines. A number of sensing nodes are connected through a network which allows monitoring the flow at different pipeline positions. In addition, a data management Web-based platform is presented in order to store and manage the massive volume of data generated by data acquisition. The sensor electronics has been evaluated in temporal response and the capability to measure the parameters such as void fraction time series and structure velocities. The preliminary study of horizontal two-phase flow experiment is presented showing the capability of the developed platform to monitor flow parameters along a pipe. INDEX TERMS Liquid height measurement, sensing platform, two-phase flow, two-wire sensor.
We introduce a flow meter to monitor the flow rate of individual phases in gas-liquid flows. The meter combines pressure data from a Venturi tube and void fraction data from a twin-plane capacitive sensor. By the twin geometry of the capacitive sensor it is possible to cross-correlate the two signals and estimate gas flow rate. A simple algebraic approach, which considers no-slip condition between phases and disregards influence of gas phase, combines pressure fluctuations of the Venturi meter with the measured phase fraction to estimate liquid flow rate. The proposed meter has been tested in horizontal air-water flow loops, 1-inch and 2-inches internal pipe diameter, in permanent and transient regimes. Calculated values were compared to reference measurements. The proposed meter performs well determining liquid flow rate, independent of the flow pattern, in the whole measured range with some more discrepancies at lower values of liquid flow rate. Gas flow rate presented good agreement with reference measures whereas here mainly slug flow pattern has been investigated. RMSD% in steady-state condition was 6.5% for liquid and 20.6% for gas, being satisfactory for many applications, considering the fact the introduced flow rate meter operates without the need for any adjustment based on reference measurements or previous knowledge/assumption of the gas/vapor quality parameter, as has been usual for other similar recent developments.
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