Although lithium-sulfur (Li-S) batteries are one of the promising candidates for next-generation energy storage, their practical implementation is limited by rapid capacity fading due to lithium polysulfide (LiPSs) formation and the low electronic conductivity of sulfur. Herein, we report a high-performance lithium-sulfur battery based on multidimensional cathode architecture consisting of nanosulfur, graphene nanoplatelets (2D) and multiwalled carbon nanotubes (1D). The ultrasonic synthesis method results in the generation of sulfur nanoparticles and their intercalation into the multilayered graphene nanoplatelets. The optimized multidimensional graphene-sulfur-CNT hybrid cathode (GNS58-CNT10) demonstrated a high specific capacity (1067 mAh g−1 @ 50 mA g−1), rate performance (539 @ 1 A g−1), coulombic efficiency (~95%) and cycling stability (726 mAh g−1 after 100 cycles @ 200 mA g−1) compared to the reference cathode. Superior electrochemical performances are credited to the encapsulation of nanosulfur between the individual layers of graphene nanoplatelets with high electronic conductivity, and effective polysulfide trapping by MWCNT bundles.
Rechargeable lithium−sulfur (Li−S) batteries are the most promising next-generation energy storage system owing to their high energy density and low cost. Despite the increasing number of publications on the Li-S technology, the number of studies on real prototype cells is rather low. Furthermore, novel concepts developed using small lab cells cannot simply be transferred to high-energy cell prototypes due to the fundamental differences. The electrolyte and lithium anode excess used in small lab cells is known to have a huge impact on the cycle life, capacity, and rate capability of the Li-S system. This work analyses the performance of pouch cell prototypes demonstrating the potential and hurdles of the technology. The impact of electrolyte variations and the sulfur cathode loading are studied. The energy density of Li-S pouch cell is improved up to 436 Wh kg−1 by a combination of different approaches related to cell manufacturing, sulfur cathode optimization, and electrolyte amount adjustment.
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