Silica-reinforced natural rubber (NR) composite was prepared by using tetraethoxysilane (TEOS) as a precursor to generate silica particles inside the rubber. The silica was generated in situ by the sol-gel process of TEOS that was mixed directly into commercial-graded NR latex having 60% dry rubber content and 0.7% ammonia. The conversions of TEOS to silica inside the rubber were ranging from 90 to 97%. The silica particles dispersed evenly without extensive aggregation with sizes between 100 and 500 nm, as determined by scanning electron microscopy (SEM). An experimental design methodology, namely ''two-level factorial design,'' was used to evaluate the influence of the amounts of TEOS, ammonia, and gelation time on the tensile modulus, tensile strength, and tear strength of the vulcanizates. The mechanical properties were significantly affected by the amount of TEOS added into the latex. Ammonia in the amount of 0.7% (w/w) present in the commercial latex was found to be sufficient for the conversion reaction of TEOS to silica. Bis-(3-triethoxysilylpropyl)tetrasulfide or TESPT, a coupling agent regularly used in rubber industry, was also added with TEOS to prepare the silica-filled composite. The presence of TESPT resulted in an increase of the mechanical properties and the rate of sulfur cure.

Aims:  To immobilize Methylobacterium sp. NP3 and Acinetobacter sp. PK1 to silica and determine the ability of the immobilized bacteria to degrade high concentrations of phenol. Methods and Results:  The phenol degradation activity of suspended and immobilized Methylobacterium sp. NP3 and Acinetobacter sp. PK1 bacteria was investigated in batch experiments with various concentrations of phenol. The bacterial cells were immobilized by attachment to or encapsulation in silica. The encapsulated bacteria had the highest phenol degradation rate, especially at initial phenol concentrations between 7500 and 10 000 mg l−1. Additionally, the immobilized cells could continuously degrade phenol for up to 55 days. Conclusions:  The encapsulation of a mixed culture of Methylobacterium sp. NP3 and Acinetobacter sp. PK1 is an effective and easy technique that can be used to improve bacterial stability and phenol degradation. Significance and Impact of the Study:  Wastewater from various industries contains high concentrations of phenol, which can cause wastewater treatment failure. Silica‐immobilized bacteria could be applied in bioreactors to initially remove the phenol, thereby preventing phenol shock loads to the wastewater treatment system.

No abstract

Sol‐gel process of alkyltriethoxysilanes that was dispersed in natural rubber latex was used to generate alkylated silica particles inside the rubber matrix. Three types of alkyltriethoxysilanes were chosen, i.e., vinyltriethoxysilane (VTOS), ethyltriethoxysilane (ETOS), and i‐butyltriethoxysilane (BTOS), as they differed in the type of one substituent group. Together with tetraethoxysilane (TEOS), a typical precursor for silica formation, all silanes were studied for their conversion to silica and subsequent reinforcement capabilities in sulfur‐vulcanized rubber. The in situ generated silicas were fine and well dispersed in the rubber matrix, as analyzed by SEM and TEM. Solid‐state 29Si‐NMR technique was used to confirm the presence of alkyl substituents on the silica particles buried inside the rubber matrix. Tensile and tear properties of the in situ silica‐filled NR vulcanizates were higher than those of the vulcanizate prepared by conventional mixed method. Among the three alkyltriethoxysilanes used, only VTOS, when used as a mixture with TEOS, did not cause a reduction in silica formation. The resulting vinylated silica tended to enhance the tensile modulus and resistant to tear of the rubber vulcanizates. Cure characteristic and swelling behavior in toluene of the silica‐containing vulcanizates were also investigated. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers

No abstract