The transition from stratified to intermittent air-water two-phase flow was investigated experimentally, by flow visualization and pressure drop signals analyses, in a 30 mm ID pipe. The intermittent flow’s onset was found to be mainly dependent on the liquid superficial velocity and the pipe diameter. Plug flow, Less Aerated Slug (LAS) or Highly Aerated Slug (HAS) flows could be obtained on the gas superficial velocity grounds. The available models, compared to experiments, could not predict adequately the intermittent flow onset. The appearance of liquid slugs was revealed by peaks in the pressure drop signal. Furthermore, it was shown that the available slug frequency correlations were not valid in the zone of the onset of intermittent flow.

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