Control and optimization of machining processes are important issues affecting the development of productivity. Monitoring systems have become indispensable in the evaluation of materials during machining. In this paper, the path toward the delamination-free drilling of glass/epoxy composite material is established using some novel methods based on acoustic emission features. Acoustic emission monitoring with three techniques, sentry function, acoustic emission energy distribution, and acoustic emission count distribution, are developed to detect and realize the critical force at the onset of delamination process on glass/epoxy composite materials. The three-point bending test simulates thrust force, the most effective factor in delamination, throughout the process of drilling without backup plate. Sentry function is regarded as a new method based on the combination of AE information and mechanical behavior of composite materials. The sentry function was used to study the initiation and growth of delamination process. Two types of specimen with different layups, woven [0, 90] s and unidirectional [0] s , leading to different levels of damage evolution, were studied. Results show that AE parameters and sentry function method are useful tools for the examination of initiation and the growth of delamination during drilling process and can help to avoid delamination damage while drilling.

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Abstract. In this paper, acoustic emission (AE) monitoring with a wavelet-based signal processing technique is developed to detect the damage types during mode I delamination on glass/polyester composite materials. Two types of specimen at different midplane layups, woven/woven (T3) and unidirectional/unidirectional (T5), leading to different levels of damage evolution, were studied. Double cantilever beam (DCB) is applied to simulate delamination process for all specimens. Firstly, the obtained AE signals are decomposed into various wavelet levels. Each level includes detail and approximation that are called components and related to a specific frequency range. Secondly, the energy distribution criterion is applied to find the more significant components each one of which is in relation to a distinct type of damage. The results show that the energy of AE signals has been concentrated in three significant components for both of the specimens. There is a difference in energy distribution of similar components of two specimens. It indicates that there is a dissimilar dominant damage mechanism for two different interfaces during the delamination process. Additionally, the microscopic observation (SEM) is used to determine how the different fracture mechanisms are related to the dominant corresponding wavelet components.

This article proposes an experimental study on the mode I interlaminar fracture of glass/polyester composites by using acoustic emission (AE) to analyze the damage evolution and evaluate the interlaminar performance of polymeric composites. A delamination process simulated with a double cantilever beam in opening mode (Mode I) coupled with an AE technique has been employed. The microscopic observation (scanning electron microscopy) is used to determine the correlation between different fracture mechanisms and their corresponding AE signal frequency content. Selected emissions are classified as matrix cracking, fiber breakage, or interface processes (fibermatrix debonding) based on their total power in defined frequency intervals of the spectral power density. A correlation was established between the mechanical energy release rate and the AE energy rate. Analysis in the frequency domain shows AE parameters are powerful indicators of the intensity of the damage.

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