Textile composites manufactured using Resin Transfer Modeling (RTM) can offer advantages in some automotive applications including reduction in weight, while being relatively simpler to fabricate than standard laminated composites used for aerospace applications. However, one of the challenges that arise with these textile composite materials is that the mechanical properties are inherently dependent on the local and final (in-situ) architecture of the textile itself as a result of the molding and curing processes. While this provides additional latitude in the composite design process it also necessitates the development of analytical models that can estimate the mechanical properties of a textile composite based on the textile architecture and the properties of the manufactured component. In this paper, an analytical model is developed and its estimations are compared against experimental in-plane engineering properties for composites with various textile architectures. Results from the model are also compared against finite element (FE) based computational results. The microstructures of the 2D triaxially braided composite (2DTBC) studied were extensively characterized. The microstructure properties thus measured were used in the analytical model to estimate the mechanical properties. Uniaxial tension and V-notched rail shear tests were conducted on 2DTBC with different textile architectures. Good agreement between the analytical, computational, and experimental results were observed and are reported here. Furthermore, computational estimations of matrix mechanical properties are limited to the linear elastic range of a representative material volume (unit cell) and coupon data. Full mechanical response of larger 2DTBC structures, albeit of prime interest, is beyond the scope of this work and could be the focus of follow up studies.
A discrete cohesive zone model (DCZM) is implemented to simulate the mode I fracture of two dimensional triaxially braided carbon (2DTBC) fiber composites. The 2DTBC is modeled as an elastic-one-parameter (a66) plastic continuum. The plastic behavior of the 2DTBC was characterized by measuring a66. Mode I fracture tests are carried out by using a modified single edge notch bend (SENB) configuration. Fracture toughness (GIC) as a function of crack extension is measured by a compliance approach. The fracture tests are then simulated by using the DCZM based interface element in conjunction with the commercial software ABAQUS® through a user subroutine UEL. The simulated results, carried out under conditions of plane stress, are compared with the experimental results and also verified for mesh sensitivity. The results presented provide guidelines and a basic understanding to model structural response of non-homogeneous materials, incorporating fracture as a damage mechanism and using constituent level material properties, geometry, and fracture toughness (GIC) as input.
a b s t r a c tA series of experimental results on the in-plane fracture of a fiber reinforced laminated composite panel is analyzed using the variational multiscale cohesive method (VMCM). The VMCM results demonstrate the influence of specimen geometry and load distribution on the propagation of large scale bridging cracks in the fiber reinforced panel. Experimentally observed variation in fracture resistance is substantiated numerically by comparing the experimental and VMCM load-displacement responses of geometrically scaled single edge-notch three point bend (SETB) specimens. The results elucidate the size dependence of the traction-separation relationship for this class of materials even in moderately large specimens, contrary to the conventional understanding of it being a material property. The existence of a ''free bridging zone" (different from the conventional ''full bridging zone") is recognized, and its influence on the evolving fracture resistance is discussed. The numerical simulations and ensuing bridging zone evolution analysis demonstrates the versatility of VMCM in objectively simulating progressive crack propagation, compared against conventional numerical schemes like traditional cohesive zone modeling, which require a priori knowledge of the crack path.
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