This paper considers the problem of scheduling a set of jobs on unrelated parallel machines subject to several constraints which are non-zero arbitrary release dates, limited additional resources, and non-anticipatory sequence-dependent setup times. The objective function is to minimize the maximum completion time. In order to find an optimal solution for this problem, a new mixed-integer linear programming model (MILP) is presented. Moreover, a two-stage hybrid metaheuristic based on variable neighborhood search hybrid and simulated annealing (TVNS_SA) is proposed. In the first stage, a developed heuristic is used to find an initial solution with good quality. At the second stage, the obtained initial solution is used as the first neighborhood structures in the proposed metaheuristic, for further progress different neighborhood structures and effective resolution schemes are also presented. The computational results indicate that the proposed metaheuristic is capable of obtaining optimal solutions for most of the instances when compared to the solution obtained by the developed mixed-integer linear programming model. In addition, the metaheuristic dominated the MILP with respect to computing time. The overall evaluation of the proposed algorithm shows its efficiency and effectiveness when compared with other algorithms. Finally, in order to obtain rigorous and fair conclusions, a paired t-test has been conducted to test the significant differences between the five variants of the TVNS_SA.
Machine failures cause adverse impact on operational efficiency of any manufacturing concern. Identification of such critical failures and examining their associations with other process parameters pose a challenge in a traditional manufacturing environment. This research study focuses on the analysis of critical failures and their associated interaction effects which are affecting the production activities. To improve the fault detection process more accurately and efficiently, a conceptual model towards a smart factory data analytics using cyber physical systems (CPS) and Industrial Internet of Things (IIoTs) is proposed. The research methodology is based on a fact-driven statistical approach. Unlike other published work, this study has investigated the statistical relationships among different critical failures (factors) and their associated causes (cause of failures) which occurred due to material deficiency, production organization, and planning. A real business case is presented and the results which cause significant failure are illustrated. In addition, the proposed smart factory model will enable any manufacturing concern to predict critical failures in a production process and provide a real-time process monitoring. The proposed model will enable creating an intelligent predictive failure control system which can be integrated with production devices to create an ambient intelligence environment and thus will provide a solution for a smart manufacturing process of the future.
An evolutionary discrete firefly algorithm (EDFA) is presented herein to solve a real-world manufacturing system problem of scheduling a set of jobs on a single machine subject to nonzero release date, sequence-dependent setup time, and periodic maintenance with the objective of minimizing the maximum completion time “makespan.” To evaluate the performance of the proposed EDFA, a new mixed-integer linear programming model is also proposed for small-sized instances. Furthermore, the parameters of the EDFA are regulated using full factorial analysis. Finally, numerical experiments are performed to demonstrate the efficiency and capability of the EDFA in solving the abovementioned problem.
This research focuses on the problem of scheduling a set of jobs on unrelated parallel machines subject to release dates, sequence-dependent setup times, and additional renewable resource constraints. The objective is to minimize the maximum completion time (makespan). To optimize the problem, a modified harmony search (MHS) algorithm was proposed. The parameters of MHS are regulated using full factorial analysis. The MHS algorithm is examined, evaluated, and compared to the best methods known in the literature. Four algorithms were represented from similar works in the literature. A benchmark instance has been established to test the sensitivity and behavior of the problem parameters of the different algorithms. The computational results of the MHS algorithm were compared with those of other metaheuristics. The competitive performance of the developed algorithm is verified, and it was shown to provide a 42% better solution than the others.
This paper considers a time window periodic maintenance strategy with different duration windows and job scheduling activities in a single machine environment. The aim is to minimize the number of tardy jobs through the integration of production scheduling and periodic maintenance intervals. A mixedinteger linear programming model (MILP) is proposed to optimize small-sized test instances. Furthermore, an ant colony optimization (ACO) algorithm is developed to solve larger sized test instances. Subsequently, to measure the efficiency of the solutions obtained by ACO, Moore's algorithm is also developed to benchmark with ACO. To test the efficiency and the effectiveness of the ACO algorithm, a set of data for small and large sized problems was generated in which several parameters were adopted and then ten replicates were solved for each combination. The small sized instances were solved by the MILP. Then, the results obtained showed that the proposed ACO was able to obtain the exact solutions within reasonable CPU times, thus, it outperformed the CPLEX solver with respect to CPU. The large sized instances were solved by the Moore's algorithm and compared to ACO. Then, the results obtained showed that the ACO outperforms Moore's algorithm for all the instances tested. It can be concluded that the developed ACOis very efficient and effective in solving the problem considered in this paper. INDEX TERMS Scheduling, MILP, single machine, periodic Maintenance, ant colony. AHMED BADWELAN received the B.Sc. degree in mechanical engineering from the Faculty of Engineering, University of Aden, in 2012, and the M.S. degree in industrial engineering from King Saud University, Saudi Arabia. He is currently pursuing the Ph.D. degree with the
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