Single-blade installation is a popular method for installing blades on bottom-fixed o↵shore wind turbines. A jack-up crane vessel is often employed, and individual blades with their roots equipped with mechanical joints and bolted connections are lifted to the tower-top height and mated with a pre-assembled hub. The final mating phase is challenging and faces significant risks of impact. Due to relative motions between the blade and the hub, substantial impact forces may arise and lead to severe structural damages at root connections, thereby causing delays in the installation task. The present paper considers a realistic scenario of the mating process and investigates the consequences of such impact loads. Here, a single-blade model with tugger lines and a monopile model were established using a multi-body formulation, and relative velocities under collinear wave and wind conditions were obtained. A three-dimensional finite element model was developed for the blade root with T-bolt connections, and an impact investigation was performed for the case in which a guiding connection impacts the hub. The results show severe bending and plastic deformation of the guide pin bolt together with failure of the adjoining composite laminate at the root connection.Based on the type of damage obtained for the di↵erent environmental conditions considered, this paper also discusses its consequence on the installation tasks and suggests onboard decision making in case of an impact incident. The results of this study provide new insights regarding the mating phase and can be utilised to establish response-based operational limits.
For installing offshore wind turbines into deep waters, use of floating crane vessels is essential. One of the major challenges is their sensitivity to wave-induced vessel and crane tip motions, which can cause the impact of lifted components like blades and nacelle with nearby structures. The impact loads on fibre composite wind turbine blades are critical as several complex damage modes, capable of affecting the structural integrity, are developed. Planning of such installation tasks therefore requires response-based operational limits that consider impact loads on the blade along with their damage quantification. The research area considering the impact behaviour of the lifted blade is novel, and thus, the paper identifies vessel, blade and lifting parameters that determine impact/contact scenarios. Furthermore, for a case in which a lifted blade with its leading edge impacts the tower, a numerical modelling technique is presented in Abaqus/Explicit, and a comprehensive damage assessment of the blade and an investigation of the impact dynamics and energy evolution are performed. Sensitivity studies for two distinct blade designs and two different impact locations are considered. The results show that 7-20% of the impact energy is absorbed as damage in the blade, whereas the majority dissipates as rigid-body motions of the blade after the impact. The findings of the study highlight the requirement for advanced installation equipment, such as active tugger lines, to prevent successive impacts of wind turbine blades during installation.
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