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A metastable beta TMZF alloy was tested by isothermal compression under different conditions of deformation temperature (923 to 1173 K), strain rate (0.172, 1.72, and 17.2 s−1), and a constant strain of 0.8. Stress–strain curves, constitutive constants calculations, and microstructural analysis were performed to understand the alloy’s hot working behavior in regards to the softening and hardening mechanisms operating during deformation. The primary softening mechanism was dynamic recovery, promoting dynamic recrystallization delay during deformation at higher temperatures and low strain rates. Mechanical twinning was an essential deformation mechanism of this alloy, being observed on a nanometric scale. Spinodal decomposition evidence was found to occur during hot deformation. Different models of phenomenological constitutive equations were tested to verify the effectiveness of flow stress prediction. The stress exponent n, derived from the strain-compensated Arrhenius-type constitutive model, presented values that point to the occurrence of internal stress at the beginning of the deformation, related to complex interactions of dislocations and dispersed phases.

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The aim of this study is to evaluate the microstructure of a recycled AA7050 alloy processed by spray forming followed by hot extrusion and swaging. Machining chips from an aircraft manufacturer were used as raw material. The microstructure was investigated by optical microscopy (MO) and scanning electronic microscopy (SEM). The spray formed deposit was homogenized at 743 K, 8 h, extruded at 693 K with a deformation rate of 0.1 s–1 and an extrusion rate of 156:1, producing a bar with 8.0 mm in diameter. Due to a specific combination of high extrusion temperature and deformation rate, partial recrystallization occurred and different grain sizes were obtained through the extruded cross section. After extrusion, the 8.0 mm bar was processed by rotary swaging in several steps up to a 2.0 mm final diameter. The resulting microstructure revealed a cold worked structure, with no recrystallization. Tensile tests were performed in both cases and the slant type of fracture reveals that Portevin Le‐Chatelier effect took place in this alloy. Moreover, the efficacy of extrusion and rotary swaging parameters to reduce the porosity, intrinsic to the spray form process, was analyzed, as well the distribution of intermetallic particles.