This paper reports a study into the structural-phase composition of the doping alloy made by processing metallurgical anthropogenic waste involving reduction smelting. This is required for determining the technological parameters that ensure an increase in the level of extraction of target elements during the processing of anthropogenic waste and for the further use of the doping alloy. It was revealed that the phase composition of the doping alloy manifested a solid solution of the doping elements and carbon in α-Fe. Cementite Fe3C and silicides Fe5Si3, FeSi, and FeSi2 were also identified. In this case, the doping elements were more likely to act as substitution atoms. It has been determined that the microstructure of the alloy consisted of several phases of different shapes and contents of the basic doping elements. Sites with an elevated iron level of up to 95.87 % by weight in the composition could be represented by the solid solution phase of the doping elements and carbon in α-Fe. The sites with a relatively high (% by weight) content of carbon (0.83‒2.17) and doping elements ‒ W, up to 39.41; Mo, up to 26.17; V, to 31.42; Cr, to 9.15 ‒ were apparently of a carbide nature. The sites with a silicon content of 0.43‒0.76 % by weight likely included silicide compounds. The alloy's characteristics make it possible to smelt steel grades without strict carbon restrictions, replacing some of the standard ferroalloys. Neither phases nor compounds with a relatively high propensity for sublimation were identified in the material produced. Therefore, there is no need to provide conditions to prevent evaporation and loss in the gas phase of the doping elements. That could increase the degree of extraction of the doping elements
This paper reports a study into the features of the phase composition and microstructure of a master alloy obtained by using the reduction melting of oxide man-made waste. That was necessary to define those technological indicators that provide for an increase in the degree of extraction of alloying elements during the recycling of anthropogenic raw materials and the subsequent use of the alloying material. It has been determined that the phase composition of the alloy at a Si:C ratio in the charge of 0.11 mainly consisted of a solid solution of elements in α-Fe, as well as carbides Fe3C and Fe3W3C. At the Si:C ratios in the charge of 0.28 and 0.52, along with a solid solution of the elements in α-Fe, Fe8Si2C, Fe5Si3, and FeSiC, FeSi2 manifested themselves, respectively. The microstructure of the alloy demonstrated a clear manifestation of several phases with different content of alloying elements. Changing a Si:C ratio in the charge from 0.11 to 0.28 and 0.52 led to an increase in the residual silicon content (wt %) in the studied areas, from 0.00–0.25 to 0.12–1.79 and 0.20–2.11, respectively. At the same time, the carbon content (wt %) in the examined areas varied from 0.25–2.12 to 0.24–2.52 and 0.45–2.68, respectively. The content of alloying elements in the investigated areas varied within (wt %): W – 0.00–43.06, Mo – 0.00–32.72, V – 0.19–20.72, Cr – 0.69–33.94, Co – 0.00–3.96. Analysis of the study’s results reveals that the most acceptable ratio of Si:C in the charge is 0.52. In this case, there is a certain content of residual silicon along with carbon in the form of carbosilicide and silicide compounds. Such indicators of the alloy provide sufficient reducing capacity of the alloy when used. The properties of the alloy make it possible, when smelting steels, to replace part of those standard ferroalloys that do not have strict carbon restrictions.
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