The U.S. DOE's Carbon Capture Simulation Initiative (CCSI) has a strong focus on the development of state of the art process models for accelerating the development and commercialization of postcombustion carbon capture system technologies. One of CCSI's goals is the development of a process model that will serve not only as a definitive reference for benchmarking of the performance of solvent-based CO 2 capture systems but also as a framework for the development of highly predictive models of advanced solvent systems. In Part 1 of this paper and previous work, submodels for the system were developed, including those for physical properties, kinetics, mass transfer, and column hydraulics, by calibrating model parameters to fit relevant experimental data. For individual submodels, a Bayesian inference methodology was used to refine the estimates of the parameter values and to quantify the parametric uncertainty of the models. This work is focused on incorporating these submodels into a complete process model and validating this model with large scale pilot plant data from the Pilot Solvent Test Unit (PSTU) at the National Carbon Capture Center (NCCC). The model has been validated with data representing a wide range of operating conditions for absorber and stripper columns, including variable packing height and presence of intercooling in the absorber. The uncertainty in the solvent composition is measured by comparing the process measurements at NCCC to standard laboratory techniques of a known uncertainty. Through a sensitivity study, this measurement uncertainty is used to provide insight into some discrepancy between model and data. Parametric uncertainty for various submodel parameters has been propagated through the process model to assess the resulting uncertainty in the key model outputs. Finally, a variance-based sensitivity analysis is used to provide insight into the relative contributions of parameters from various submodels to the overall uncertainty of the process outputs in various operating regimes.
Rigorous
process models are critical for reducing the risk and
uncertainty of scaling up a new technology. It is essential to quantify
uncertainty in key submodels so that uncertainty in the overall model
can be appropriately characterized. In solvent-based postcombustion
CO2 capture technologies, mass transfer and column hydraulics
are key factors affecting the performance of the absorber. Developing
submodels for mass transfer, column hydraulics, and reactions is a
challenging multiscale problem since the phenomena are tightly coupled
and it is difficult to design experiments to isolate each properly.
In particular, simultaneous mass transfer coupled with fast reaction
kinetics makes it difficult to measure the mass transfer rate and
reactions rate individually. The typical approach to solving this
issue is to use proxy systems to conduct experiments under mass-transfer-limited
or reaction-limited conditions. This approach can lead to inaccurate
mass transfer submodels. In this paper, a novel simultaneous regression
approach is proposed where submodels for mass transfer, diffusivity,
interfacial area, and reaction kinetics are optimally identified using
experimental data from multiple scales and operating conditions. Since
all models have some level of uncertainty, a rigorous uncertainty
quantification (UQ) technique is implemented for the hydraulic and
mass transfer submodels based on Bayesian inference. Posterior distributions
of submodel parameters are propagated through the column model to
obtain the uncertainty bounds on critical performance measures.
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