Self-reinforced polypropylene composites (SRPPC) were manufactured with film stacking method at different processing temperatures (T5150-175uC) at a constant pressure of 5 . 5 MPa and holding time of 90 s with a nominal reinforcement content of 50 wt-%. For reinforcement carded PP, for matrix random PP copolymer films with two different melt flow rate (MFR) values were used. Static tensile and dynamic falling weight impact tests were performed on the manufactured SRPPC sheets. To characterise the consolidation light microscopic pictures were taken on the polished cross-section, and the density and the interlaminar strength were determined. Based on the results, the optimal processing temperature was deduced.
Abstract. Self-reinforced polypropylene composites (SRPPC) were hot pressed from textile layers (carded mat, knitted fabrics) at three different temperatures (160, 165 and 170°C) by setting a constant pressure (6 MPa) and constant holding time (2 min). Both textiles consist of two kinds of isotactic polypropylene (iPP) fibers differing in their orientation. In these compositions the highly oriented iPP works as reinforcement and the less oriented one fulfills the role of the matrix after hot consolidation. Two textile assemblies, viz. carded (also needle punched) mats and knitted fabrics were hot pressed; and the properties of the resultant SRPPC plates were investigated under tensile and falling weight impact conditions. The microstructure of the SRPPC was analyzed by light microscopy using polished sections and by SEM using cut surfaces.
Abstract. The long-term viscoelastic behaviour of self-reinforced polypropylene composites (SRPPC) was studied by short-term flexural creep tests at different temperatures. As reinforcement a fabric, woven from highly stretched split PP yarns, whereas as matrix materials α and β crystal forms of isotactic PP homopolymer and random copolymer (with ethylene) were selected and used. The composite sheets were produced by film-stacking method and compression moulded at different processing temperatures (5, 20, 35°C above the melting temperatures of the matrices) keeping the holding time and pressure constant. The manufactured specimens were subjected to isothermal creep tests at different temperatures ranging from -20 to 80°C under an applied load. The time-temperature superposition principle was verified for the creep data. An Arrhenius type relationship described the shift data obtained from the creep tests. It was found, that with improving consolidation (increasing processing temperature) the creep compliance decreased and good correlation was found between creep compliance and density/peel strength.
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