The present work aims to carry out an off-design turbocharger modellingpowered by exhaust gases from a Wärtsilä 20V34SG engine. First of all, 1-D engine model was already developed in GT-Power software whileconsidering a thermodynamic turbocharger modelling with constantisentropic efficiencies. Secondly, by using the results from 1-D enginemodel, the off-design turbocharger modelling is calibrated separately inEES software, taking into account compressible assumption, trianglevelocities and geometric dimensions. The case study is derived from a R&Dproject (ANEEL PD-06483-0318/2018) that targets to cool and dehumidifythe intake air at compressor’s upstream through a cooling coil, therebyallowing engine’s operation at reduced knocking conditions. The brakemean effective pressure (BMEP) is varied in the range of 20 to 23.45 bar,corresponding to brake power from 8.7 to 10.2 MW, respectively. With theoff-design turbocharger modelling it is possible to analyze its operationalbehavior under higher BMEP, hence, allowing to predict some importantparameters. The results showed that the turbocharger is operating within themanufacturer’s limit for BMEP of 23.45 bar, presenting total-to-staticisentropic efficiencies of 0.81 and 0.784 for compressor and turbine,respectively, rotational speed around 28135 RPM, pressure ratio atcompressor of 4.567 and maintaining control on waste-gate valve.
Large internal combustion engines (ICEs) performance is limited by knocking phenomenon due to harsh ambient conditions such as hot temperature and excessive humidity. The performance of these engines can be enhanced by cooling and dehumidifying the inlet air on turbocharger upstream under safe operation conditions through a cooling coil heat exchanger, hence, increasing the power output as well as reducing the brake specific fuel consumption and pollutant specific emissions. Analysis have been performed in the GT-POWER software through a 1-D thermodynamic modelling of the Wärtsilä W20V34SG engine, making it possible to verify the influence of cooled and dehumidified ambient air, considering a temperature range from 9.5°C (282.7 K) to 15.5°C (288.7 K), while keeping 1 bar for pressure and relative humidity of 100%. Furthermore, the brake mean effective pressure (BMEP) has been set from 20 to 23.45 bar with a step of 1.15 bar. Such simulations are aimed to find the maximum air temperature at the cooling coil outlet in which the average of maximum cylinder pressures does not exceed the safety limit pressure of 186 bar while maintaining control on the wastegate valve. As a result, it was possible to evaluate that the maximum temperature to be chosen, under the conditions already mentioned, should be lower than 13.8°C (287 K).
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