The short rise time observed in the PWM voltages generated by ultra-fast wide bandgap devices increases the amplitude of voltage harmonics at higher frequencies. These harmonics can excite the resonances of Medium-Frequency Transformers (MFTs), resulting in overvoltages inside the windings during continuous operation. Without further measures, these overvoltages can lead to unexpectedly high electric fields in the insulation material, which can result in partial discharge, accelerated ageing and possible failure of the MFT. To avoid these effects, the mechanism causing the overvoltages has to be understood and quantified during the design process. Based on this, the MFT can be designed in a way that the overvoltages vanish or are tolerable. Therefore, the voltage distribution inside the MFT windings is analysed by a fully-coupled multi-conductor transmission line model, which includes the damping effect of electromagnetic losses in the litz wire and in the core. This method is verified by measuring the transfer functions of the voltage to ground of individual turns and their voltage waveforms during continuous operation. The waveforms indicate repeating overvoltages inside the windings. A guideline for the design verification and a simplified approach to speed-up the modelling process are presented.
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published version features the final layout of the paper including the volume, issue and page numbers. Link to publication General rightsCopyright and moral rights for the publications made accessible in the public portal are retained by the authors and/or other copyright owners and it is a condition of accessing publications that users recognise and abide by the legal requirements associated with these rights.• Users may download and print one copy of any publication from the public portal for the purpose of private study or research. • You may not further distribute the material or use it for any profit-making activity or commercial gain • You may freely distribute the URL identifying the publication in the public portal.If the publication is distributed under the terms of Article 25fa of the Dutch Copyright Act, indicated by the "Taverne" license above, please follow below link for the End User
Purpose The application of dry-type transformers is growing in the market because the technology is non-flammable, safer and environmentally friendly. However, the unit dimensions are normally larger and material costs become higher, as no oil is present for dielectric insulation or cooling. At designing stage, a transformer thermal model used for predicting temperature rise is fundamental and the modelling of cooling system is particularly important. This paper aims to describe a thermal model used to compute dry transformers with different cooling system configurations. Design/methodology/approach The paper introduces a fast-calculating thermal and pressure network model for dry-transformer cooling systems, preliminarily verified by analytical methods and advanced CFD simulations, and finally validated with experimental results. Findings This paper provides an overview of the network model of dry-transformer cooling system, describing its topology and its main variants including natural or forced ventilation, with or without cooling duct in the core, enclosure with roof and floor ventilation openings and air barriers. Finally, it presents a formulation for the new heat exchanger element. Originality/value The network approach presented in this paper allows to model efficiently the cooling system of dry-type transformers. This model is based on physical principles rather than empirical assessments that are valid only for specific transformer technologies. In comparison with CFD simulation approach, the network model runs much faster and the accuracies still fall in acceptable range; therefore, one is able to utilize this method in optimization procedures included in transformer design systems.
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