Recent nanomechanical tests on submicron metal columns and wires have revealed a dramatic increase in yield strength with decreasing sample size. Here, we demonstrate that nanoporous metal foams can be envisioned as a three-dimensional network of ultrahigh-strength nanowires, thus bringing together two seemingly conflicting properties: high strength and high porosity. Specifically, we characterized the size-dependent mechanical properties of nanoporous gold using a combination of nanoindentation, column microcompression, and molecular dynamics simulations. We find that nanoporous gold can be as strong as bulk Au, despite being a highly porous material, and that the ligaments in nanoporous gold approach the theoretical yield strength of Au.
A comprehensive study on the relationship between yield strength, relative density and ligament sizes is presented for nanoporous Au foams. Depth-sensing nanoindentation tests were performed on nanoporous foams ranging from 20 to 42% relative density with ligament sizes ranging from 10 to 900 nm. The Gibson and Ashby yield strength equation for open-cell macro-cellular foams is modified in order to incorporate ligament size effects. This study demonstrates that at the nanoscale, foam strength is governed by ligament size, in addition to relative density. Furthermore, we present the ligament length scale as a new parameter to tailor foam properties and achieve high strength at low densities.
The plastic deformation of nanoporous Au under compressive stress was studied by depth-sensing nanoindentation combined with scanning electron microscope characterization. The nanoporous Au investigated in the current study exhibits a relative density of 42%, and a spongelike morphology of interconnecting ligaments on a length scale of ϳ100 nm. The material is polycrystalline with a grain size on the order of 10-60 nm. Microstructural characterization of residual indentation impressions reveals a localized densification via ductile (plastic) deformation under compressive stress and demonstrates the ductile behavior of Au ligaments. A mean hardness of 145͑±11͒ MPa and a Young's modulus of 11.1͑±0.9͒ GPa was obtained from the analysis of the load-displacement curves. The hardness of investigated np-Au is ϳ10 times higher than the hardness predicted by scaling laws of open-cell foams thus potentially opening a door to a class of high yield strengthlow-density materials.
Nanoporous metals prepared by the corrosion of an alloy can take the form of monolithic, millimeter-sized bodies containing approximately 1015 nanoscale ligaments per cubic millimeter. The ligament size can reach down to the very limits of stability of nanoscale objects. The processes by which nanoporous metals are formed have continued to be fascinating, even though their study in relation to surface treatment, metal refinement, and failure mechanisms can be traced back to ancient times. In fact, the prospect of using alloy corrosion as a means of making nanomaterials for fundamental studies and functional applications has led to a revived interest in the process. The quite distinct mechanical properties of nanoporous metals are one of the focus points of this interest, as relevant studies probe the deformation behavior of crystals at the lower end of the size scale. Furthermore, the coupling of bulk stress and strain to the forces acting along the surface of nanoporous metals provide unique opportunities for controlling the mechanical behavior through external variables such as the electrical or chemical potentials.
We review different routes for the generation of nanoporous metallic foams and films exhibiting well-defined pore size and short-range order. Dealloying and templating allows the generation of both two-and threedimensional structures which promise a well defined plasmonic response determined by material constituents and porosity. Viewed in the context of metamaterials, the ease of fabrication of samples covering macroscopic dimensions is highly promising, and suggests more in-depth investigations of the plasmonic and photonic properties of this material system for photonic applications.
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