The main goal of the minimum zone tolerance (MZT) method is to achieve the best estimation of the roundness error, but it is computationally intensive. This paper describes the application of a genetic algorithm (GA) to minimize the computation time in the evaluation of CMM roundness errors of a large cloud of sampled datapoints (0.2° equally spaced datapoints). Computational experiments have shown that by selecting the optimal GA parameters, namely a combination of the four genetic parameters related to population size, crossover, mutation, and stop conditions, the computation time can be reduced by up to one order of magnitude, allowing realtime operation. Optimization has been tested using seven CMM datasets, obtained from different machining features, and compared with the LSQ method. The performance of the optimized algorithm has been validated with GA from the literature using four benchmark datasets.
The model of a two-stage hybrid (or flexible) flow shop, with sequence-independent uniform setup times, parallel batching machines and parallel batches has been analysed with the purpose of reducing the number of tardy jobs and the makespan in a sterilisation plant. Jobs are processed in parallel batches by multiple identical parallel machines. Manual operations preceding each of the two stages have been dealt with as machine setup with standardised times and are sequence-independent. A mixed-integer model is proposed. Two heuristics have been tested on real benchmark data from an existing sterilisation plant: constrained size of parallel batches and fixed time slots. Computation experiments performed on combinations of machines and operator numbers suggest balancing the two stages by assigning operators proportionally to the setup time requirements
The minimum zone tolerance (MZT) meets the ISO 1101 definition of roundness error: it determines two concentric circles that contain the roundness profile and such that the difference in radii is the least possible value. \ud
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This article provides theoretical evidence that the minimum size of the neighborhood of the centroid containing the minimum zone center is pi E-1(C), where E-C is the roundness error related to the centroid, which can be evaluated in closed form. \ud
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The implications of such linear estimating are twofold: (i) locating the part center with a given tolerance, e.g. for manufacturing tasks, such as handling (peg-hole) or machining (centering) and (ii) providing a search area for minimum zone center-based algorithms, such as metaheuristics (GA, PSO, etc.)
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