Mesoporous materials have been synthesized that are composed of hybrid frameworks in which inorganic and organic components have a fixed stoichiometry and are covalently bonded. The creation of UOFMN (unified organically functionalized mesoporous networks) materials incorporates concepts employed in the synthesis of MCM-41 mesoporous silicates, making use of a quaternary ammonium cationic surfactant and a double trialkoxysilyl precursor such as bis(triethoxysilyl)ethane (BTSE) or bis(triethoxysilyl)ethylene (BTSEY). The cetyltrimethylammonium (CTA + ) surfactant is removed by extraction with acid, resulting in a high surface area porous organosilicate framework in which Si atoms are bridged by ethane (from BTSE) or ethylene (BTSEY) groups. The channels are wormlike and uniform in diameter. UOFMN materials are more hydrothermally stable than MCM-41 prepared under similar conditions and have thicker pore walls. Ethylene groups in products made with BTSEY can be brominated, the brominated product itself being reactive as a bromide source. The UOFMN products were characterized by XRD, N 2 adsorption, solid-state 29 Si and 13 C NMR, and TEM.
Titania, zirconia, and alumina samples with periodic three-dimensional arrays of macropores were synthesized from the corresponding metal alkoxides, using latex spheres as templates. In a fast, single-step reaction, the monomeric alkoxide precursors permeate the array of bulk polystyrene spheres and condense in air at room temperature. Close packed, open-pore structures with 320- to 360-nanometer voids are obtained after calcination of the organic component at 575 degreesC. The examples presented demonstrate the compositional diversity possible with this technique. The resulting highly structured ceramics could have applications in areas ranging from quantum electronics to photocatalysis to battery materials.
Vinyl-functionalized MCM-41 samples were prepared by either a postsynthesis grafting (PSG) process or a direct co-condensation synthesis. The structures, stabilities, and reactivities of products from both methods were compared. The mesoscopic order of the hexagonal pore structure of vinyl-grafted MCM-41 (v-gr-MCM-41) resembled that of the MCM-41 host. On the basis of powder X-ray diffraction (PXRD), X-ray photoelectron spectroscopy (XPS), and bromination kinetics data, the vinyl groups appeared to be nonuniformly distributed in v-gr-MCM-41 prepared by the present PSG process, with a large proportion of vinyl groups on the external surface of the crystallites or inside channels but near the channel openings. The mesoscopic order of products from the direct synthesis (v-MCM-41) depended on the type of alkoxysilane precursor used and on the ratio of vinylsiloxane to alkoxysilane in the reaction mixture. The vinyl groups appeared to be more uniformly distributed in v-MCM-41. Vinyl-grafted MCM-41 exhibited greater hydrothermal stability than unmodified MCM-41 and was capable of absorbing nonpolar solvents from aqueous mixtures or emulsions.
Colloidal particles may be considered as building blocks for materials, just like atoms are the bricks of molecules, macromolecules, and crystals. Periodic arrays of colloids (colloidal crystals) have attracted much interest over the last two decades, largely because of their unique photonic properties. The archetype opal structures are based on close-packed arrays of spheres of submicrometer diameter. Interest in structuring materials at this length scale, but with more complex features and ideally by self-assembly processes, has led to much progress in controlling features of both building blocks and assemblies. The necessary ingredients include colloids, colloidal clusters, and colloidal "molecules" which have special shapes and the ability to bind directionally, the control over short-range and long-range interactions, and the capability to place and orientate these bricks. This Review highlights recent experimental and theoretical progress in the assembly of colloids larger than 50 nm.
The synthesis of highly ordered macroporous materials has been accomplished in a straightforward, single-step reaction. Inorganic frameworks composed of oxides of Si, Ti, Zr, Al, W, Fe, Sb, and a Zr/Y mixture were formed from metal alkoxide precursors templated around polystyrene (latex) spheres. Monodisperse latex spheres were ordered into closepacked arrays by centrifugation. The interstices between latex spheres were permeated by the alkoxide, which hydrolyzed and condensed. An inorganic framework was formed upon drying. Removal of the latex spheres was accomplished by either calcination at temperatures between 450 and 1000°C or extraction with a tetrahydrofuran/acetone mixture. The resulting products consisted of periodic, interconnected networks of monodisperse submicron pores extending over hundreds of micrometers. Depending on the technique of template removal, various phases of the inorganic oxide could be formed. For example, in the case of titania, an amorphous phase was formed upon extraction of TiO 2 and anatase by calcination at 450°C. The synthesis has also been expanded to other compositions including aluminophosphates and hybrid organosilicates, as well as silicates with bimodal distributions of meso-and macropores. The materials presented in this paper show the diversity of macroporous materials achievable with this technique. These structures could potentially find applications as chromatographic support materials, solid catalysts, battery materials, thermal insulators, or photonic crystals.
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