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This study investigates the influence of the buried magnet arrangement on the efficiency and drivability performance provided by an on-board interior permanent magnet synchronous machine for a four-wheel-drive electric car with two single-speed on-board powertrains. The relevant motor characteristics, including flux-linkage, inductance, electromagnetic torque, iron loss, total loss, and efficiency, are analyzed for a set of six permanent magnet configurations suitable for the specific machine, which is controlled through maximum-torque-per-ampere and maximum-torque-per-voltage strategies. Moreover, the impact of each magnet arrangement is analyzed in connection with the energy consumption along four driving cycles, as well as the longitudinal acceleration and gradeability performance of the considered vehicle. The simulation results identify the most promising rotor solutions, and show that: (i) the appropriate selection of the rotor configuration is especially important for the driving cycles with substantial high-speed sections; (ii) the magnet arrangement has a major impact on the maximum motor torque below the base speed, and thus on the longitudinal acceleration and gradeability performance; and (iii) the configurations that excel in energy efficiency are among the worst in terms of drivability, and vice versa, i.e., at the vehicle level, the rotor arrangement selection is a trade-off between energy efficiency and longitudinal vehicle dynamics.

Abstract-This paper studies a dual-level response surface methodology (DRSM) coupled with Booth's algorithm using a simulated annealing (BA-SA) method as a multiobjective technique for parametric modeling and machine design optimization for the first time. The aim of the research is for power maximization and cost of manufacture minimization resulting in a highly optimized wind generator to improve small power generation performance. The DRSM is employed to determine the best set of design parameters for power maximization in a surface-mounted permanent magnet synchronous generator with an exterior-rotor topology. Additionally, the BA-SA method is investigated to minimize material cost while keeping the volume constant. DRSM by different design functions including mixed resolution robust design, full factorial design, central composite design, and box-behnken design are applied to optimize the power performance resulting in very small errors. An analysis of the variance via multilevel RSM plots is used to check the adequacy of fit in the design region and determines the parameter settings to manufacture a high-quality wind generator. The analytical and numerical calculations have been experimentally verified and have successfully validated the theoretical and multiobjective optimization design methods presented.Index Terms-Dual response surface methodology, Booth's algorithm, synchronous machine, finite element analysis, multiobjective optimization.

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