Polymer nanocomposites consist of a polymer matrix and reinforcing particles that have at least one dimension under 100 nm. The processing of nanocomposite polymers is the most important stage, determining the final properties of nanocomposites. Nanocomposites are now preferentially prepared by melt-mixing using conventional compounding processes such as twin-screw extrusion. Many processing parameters (polymer matrix type, content and type of nanofiller, barrel temperature, screw speed, number and shape of extruder screws, etc.) affect the properties of nanocomposites. This research work represents an investigation of the influence of processing parameters (amount of nanoclay filler, the screw rotation speed, and extruder barrel temperature) on the flexural properties of polyamide 12/nanoclay-reinforced nanocomposite. From the test results, it is apparent that an increase in nanoclay content from 1 to 8% significantly increases flexural strength. The obtained nanocomposite has a 19% higher flexural strength and a 56% higher flexural modulus than pure PA12. Mathematical models that show the dependence of flexural strength and flexural modulus on the processing parameters used were obtained as a result of this analysis.
Boronizing is a thermochemical treatment performed to produce hard and wear-resistant surface layers. In order to control the process and obtain boride layers with the desired properties, it is very important to know how the boronizing parameters and the chemical composition of the treated steel affect the boronizing. The aim of the present study is to investigate the influence of carbon content in carbon steels, boronizing temperature, and boronizing duration on the growth kinetics of boride layers. For this purpose, three carbon steels (C1y5, C45, and C70W2) were boronized in solid medium. The experimental results show that there is a linear relationship between the carbon content and the activation energy values, and between the carbon content and the frequency factors. In addition, a statistical analysis was performed to determine the contribution of each factor. The ANOVA showed that boronizing temperature has the highest effect on the boride layer thickness, followed by the boronizing duration, while the carbon content of the steel has the least effect on the boride layer thickness. Based on a regression model, an empirical equation was derived to estimate the thickness of the boride layer on carbon steels as a function of carbon content, boronizing temperature, and duration.
In this study, boride layers on C70W2 steel, obtained by boronizing at temperatures ranging from 870 to 970 °C and durations from 4 to 8 h, were investigated. The characterization of the layers was carried out using a new approach based on the change in the volume fraction of the boride phase. Analysis of the change in volume fraction showed that an increase in temperature and duration resulted in thicker layers, with temperature having a greater influence. Based on the volume fraction of the boride phase, the layer is divided into compact and toothed parts. With increasing temperature, the thicknesses of both parts of the layer increased. The thickness of the toothed part was the highest after 6 h of boronizing and further prolongation of boronizing led to a decrease in the thickness. Regression equations were estimated for the prediction of the volume fraction of the boride phase, the thickness of the compact part, and that of the toothed part of the boride layer as a function of the boronizing parameters. This study has shown that characterization based on the volume fraction of the boride phase offers advantages over the conventional method based on the average thickness of the layer.
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