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Numerous factors influence the complexity of environmental and waste management problems, and the most significant goal is the reuse of materials that have completed their “life cycle” and the reduction in the use of new resources. In order to reduce impact of waste slag on the environment, in the present study, waste slag, generated in heating plants after lignite combustion, was characterized in detail and tested for application as a replacement for cement in mortar or concrete production. For physical–chemical characterization of slag, different experimental and instrumental techniques were used such as chemical composition and determination of the content of heavy metals, investigation of morphological and textural properties, thermal analysis, X-ray, and infrared spectroscopy. Physical–mechanical characterization of slag was also performed and included determination of activity index, water requirement, setting time and soundness. A leaching test was also performed. Presented results show that waste slag may be used in mortar and concrete production as a partial cement replacement, but after additional combustion at 650 °C and partial replacement of slag with silica fume in the minimal amount of 12%. The maximal obtained cement replacement was 20% (17.8% slag and 2.2% of silica fume).

The presented study is a continuation of the research with the aim of finding a useful value of hazardous waste slag generated by the combustion of lignite in heating plants and its application in the construction industry. The different amounts of cement (10, 15, 20 and 25%) were replaced with waste slag and silica fumes in mortars and concrete production. Detailed physical–mechanical characterization was performed on the mortar and concrete samples according to standard procedures. Test results indicated that the replacement of cement with slag and silica fumes reduces the physical and mechanical properties of mortar and concrete, but cement composites retained the required structural properties. If 15–20% is considered an acceptable level of compressive strength decrease, then it can be concluded that waste slag can be implemented in practice and be used as a construction material, with cement replacement in the maximal amount of 20% (17.8% of slag and 2.2% of silica fumes). On hardened mortar samples with maximal possible cement replacement (20%), physical–chemical characterizations were performed and included X-ray and infrared spectrophotometry, scanning electron microscopy, and thermal analysis. Results showed the absence of new phases and the presence of only those which were characteristic for starting samples, predominantly portlandite, quartz, calcite and calcium silicate-oxide.

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