Rare earth magnets based upon neodymium-iron-boron (NdFeB) are employed in many high tech applications, including hard disk drives (HDDs). The key elements in manufacturing NdFeB magnets are rare earth elements (REEs) such as neodymium. This element has been subject to significant supply shortfalls in the recent past. Recycling of NdFeB magnets contained within waste of electrical and electronic equipment (WEEE) could provide a secure and alternative supply of these materials. Various recycling approaches for the recovery of sintered NdFeB magnets have been widely explored. Hydrogen decrepitation (HD) can be used as a direct reuse approach and effective method of recycling process to turn solid sintered magnets into a demagnetised powder for further processing. In this work, sintered Nd-Fe-B magnets were processed without prior removal of the metallic protective layer using the thermal HD process as an alternative recycling method. The gas sorption analyzer was used to determine the quantity of the hydrogen absorbed by a samples of magnets, under controlled pressure (1, 2, 3, and 4 bar) and temperature (room, 100, 300, and 400?C) conditions, using Sieverts? volumetric method. The composition and morphology of the starting and the extracted/disintegrated materials were examined by ICP, XRD, and SEM-EDS analysis.
Recovery of zinc and manganese from scrapped alkaline batteries were carried out in the following way: leaching in H2SO4 and selective precipitation of zinc and manganese by alkalization/neutralization. As a result of non-selective leaching, 95.6–99.7% Zn was leached and 83.7–99.3% Mn was leached. A critical technological parameter is the liquid/solid treatment (l/s) ratio, which should be at least 20 mL∙g−1. Selective leaching, which allows the leaching of zinc only, takes place with a leaching yield of 84.8–98.5% Zn, with minimal manganese co-leaching, 0.7–12.3%. The optimal H2SO4 concentration is 0.25 mol∙L−1. Precipitation of zinc and manganese from the solution after non-selective leaching, with the use of NaOH at pH = 13, and then with H2SO4 to pH = 9, turned out to be ineffective: the manganese concentrate contained 19.9 wt.% Zn and zinc concentrate, and 21.46 wt.% Mn. Better selectivity results were obtained if zinc was precipitated from the solution after selective leaching: at pH = 6.5, 90% of Zn precipitated, and only 2% manganese. Moreover, the obtained concentrate contained over 90% of ZnO. The precipitation of zinc with sodium phosphate and sodium carbonate is non-selective, despite its relatively high efficiency: up to 93.70% of Zn and 4.48–93.18% of Mn and up to 95.22% of Zn and 19.55–99.71% Mn, respectively for Na3PO4 and Na2CO3. Recovered zinc and manganese compounds could have commercial values with suitable refining processes.
This article presents a method of reusing aluminum scrap from alloy 6082 using the hot extrusion process. Aluminum chips from milling and turning processes, having different sizes and morphologies, were cold pressed into briquettes prior to hot pressing at 400 °C at a ram speed of 2 mm/s. The study of mechanical properties combined with observations of the microstructures, as well as tests of density, hardness and electrical conductivity were carried out. On the basis of the results, the possibility of using the plastic consolidation method and obtaining materials with similar to a solid ingot mechanical properties, density and electrical conductivity was proven. The possibility of modifying the surface of consolidated aluminum scrap was tested in processes examples: polishing, anodizing and coloring. For this purpose, a number of analyses and tests were carried out: comparison of colors on color histograms, roughness determination, SEM and chemical composition analysis. It has been proven there are differences in the surface treatment of the solid material and that of scrap consolidation, and as such, these differences may significantly affect the final quality.
Abstract. The possibility of tantalum recycling from waste of electrical and electronic equipment was investigated. Study was carried out using basic physical and chemical methods, ie. mechanical separation via crushing, leaching of silver layer in diluted HNO 3 , grinding and oxidation of anodes and thermic reduction with metallic reducing agent. A recovery rate of anodes was determined at 96%, and recycling efficiency of tantalum to pure form was determined more than 50%. Also was made mass balance.
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