Samples of AISI 409 were thermochemically treated by the Solution Heat Treatment after Plasma Nitriding (SHTPN) process. SHTPN process consisted of a nitriding step followed by solution annealing at 1100 °C and rapid cooling down to room temperature. The second cycle of quenching (950 or 1050 °C), followed by tempering (250, 450, or 650 °C), was performed sequentially to SHTPN. Lubricated reciprocating tests were employed to analyze friction and wear behaviors. A bearing steel ball was used as a counterpart. The analysis of worn surfaces was assessed using optical interferometry and depth-sensing indentation. The last technique allows determining the work hardening caused by the wear process. Friction behavior was related to the deformation component: the higher the hardening, the lower the friction coefficient. Abrasion is the primary mechanism observed in all specimens, but there is a transitional behavior that depends on the original hardness of the surface. Samples with a similar hardness of bearing ball presented delaminated regions caused by highly deformed thin layer fatigue. Amongst SHTPN conditions NS-Q950-T2 and NS-Q1050-T2 presented the best balance of wear and corrosion performances.
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