Corrosion causes a loss of material resulting in the reduction of mass and stiffness of a component, which consequently affects the dynamic characteristics of any system. Fundamental frequency analysis of a corroded functionally graded (FG) rotor system, using the finite element method based on the Timoshenko beam theory, was investigated in the present paper. The functionally graded shaft consisting of an inner metallic core and an outer ceramic layer was considered with the radial gradation of material properties based on the power law. Nonlinear temperature distribution (NLTD) based on the Fourier law of heat conduction was used to simulate the thermal gradient through the cross-section of the FG rotor. The finite element formulation for a functionally graded shaft with a corrosion defect was developed and the dynamic characteristics were investigated, which is the novelty of the present work. The corrosion parameters such as length, depth and position of the corrosion defect in the shaft were varied and a parametric study was performed to investigate changes in the natural and whirl frequencies. An analysis was carried out for different power indexes and temperature gradients of the functionally graded shaft. The effects of corrosion were analysed and important conclusions are drawn from the investigations.

The present work deals with natural and whirl frequency analysis of a porous functionally graded (FG) rotor–bearing system using the finite element method (FEM). Stiffness, mass and gyroscopic matrices are derived for porous and non-porous FG shafts by developing a novel two-noded porous FG shaft element using Timoshenko beam theory (TBT), considering the effects of translational inertia, rotatory inertia, gyroscopic moments and shear deformation. A functionally graded shaft whose inner core is comprised of stainless steel (SS) and an outer layer made of ceramic (ZrO2) is considered. The effects of porosity on the volume fractions and the material properties are modelled using a porosity index. The non-linear temperature distribution (NLTD) method based on the Fourier law of heat conduction is used for the temperature distribution in the radial direction. The natural and whirl frequencies of the porous and non-porous FG rotor systems have been computed for different power law indices, volume fractions of porosity and thermal gradients to investigate the influence of porosity on fundamental frequencies. It has been found that the power law index, volume fraction of porosity and thermal gradient have a significant influence on the natural and whirl frequencies of the FG rotor–bearing system.

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The dynamic response of a power law based functionally graded (FG) rotor-bearing system with a slant crack has been analysed in the present work. The vibration response of an FG rotor-bearing system with a slant crack has been simulated using the Houbolt time marching scheme for different crack depths. The time-domain vibration responses are converted into the frequency domain using Fast Fourier Transform (FFT) to identify the crack features in order to detect and monitor the cracks. The sub-harmonic frequency components of the steady-state frequency spectrum were centred on the FG rotor’s operating speed, separated by the interval frequency corresponding to the torsional frequency. The sub-harmonic frequency components of the transient state frequency domain were found to be centred on the critical speed of the FG rotor system. The subharmonic frequency components of the dynamic response confirm the existence of a crack in the FG rotor system, which could be used to detect the crack in an FG rotor system.

The dynamic behaviour of a slant-cracked exponentially graded (EG) rotor-bearing system has been investigated using the finite element method for flexural vibrations. A two nodded EG rotor element has been developed based on the Timoshenko beam theory. Local flexibility coefficients (LFCs) of a slant-cracked EG shaft element have been derived using fracture mechanics concepts to develop the stiffness matrix of a cracked EG element. The steady-state and transient vibration responses of cracked and uncracked rotor systems have been simulated using the Houbolt time marching method. When a crack is present in the shaft, the subharmonic frequency peaks are centred on operating speed in the steady-state frequency responses, whereas on critical speed in the transient frequency responses at an interval frequency corresponding to the torsional frequency. It has been found that the crack parameters such as crack depth and location, temperature gradients and torsional frequencies have a significant influence on natural frequencies and dynamic responses, which could be implemented for efficient rotor crack detection methodologies.