Today, low-energy and low-carbon footprint alternatives to Portland cement are searched because of huge CO2 emissions coming from Portland clinker calcination. Because of some superior properties of magnesium oxychloride cement (MOC) and the lower carbon footprint of its production, MOC became an intensively studied material with high application potential for the design and development of construction products. In this contribution, magnesium oxychloride with stoichiometry 5Mg(OH)2∙MgCl2∙8H2O (Phase 5) was prepared and characterized. The kinetics of formation and the phase composition of the material were determined using X-ray diffraction and consequent Rietveld analysis. The morphology was studied by scanning electron microscopy, and the chemical composition was determined by both energy-dispersive spectroscopy and X-ray fluorescence. Moreover, the simultaneous thermal analysis in combination with mass spectroscopy and Fourier-transform infrared spectroscopy was employed to study the thermal stability. Using mass spectroscopy, we were able to clarify the mechanism of water and hydrochloric acid release, which was not previously reported. The observed structural and chemical changes induced by exposure of studied samples to elevated temperatures were linked with the measured residual macro and micro parameters, such as bulk density, specific density, porosity, water absorption, compressive strength, and pore size distribution. The Phase 5 revealed a needle-like crystalline morphology which formed rapidly and was almost completed after 96 h, resulting in relatively high material strength. The four-day compressive strength of magnesium oxychloride cement was similar to the 28-day compressive strength of Portland cement. The thermal stability of Phase 5 was low as the observed disruptive thermal processes were completed at temperatures lower than 470 °C.
In this paper, magnesium oxychloride cement with stoichiometry 3Mg(OH)2∙MgCl2∙8H2O (MOC 3-1-8) was prepared and characterized. The phase composition and kinetics of formation were studied by X-ray diffraction (XRD) and Rietveld analysis of obtained diffractograms. The chemical composition was analyzed using X-ray fluorescence (XRF) and energy dispersive spectroscopy (EDS). Furthermore, scanning electron microscopy (SEM) was used to study morphology, and Fourier Transform Infrared (FT-IR) spectroscopy was also used for the analysis of the prepared sample. In addition, thermal stability was tested using simultaneous thermal analysis (STA) combined with mass spectroscopy (MS). The obtained data gave evidence of the fast formation of MOC 3-1-8, which started to precipitate rapidly. As the length of the time of ripening increased, the amount of MgO decreased, while the amount of MOC 3-1-8 increased. The fast formation of the MOC 3-1-8 phase at an ambient temperature is important for its application in the production of low-energy construction materials, which corresponds with the challenges of a sustainable building industry.
In this work, carbon dioxide uptake by magnesium oxychloride cement (MOC) based materials is described. Both thermodynamically stable magnesium oxychloride phases with stoichiometry 3Mg(OH)2∙MgCl2∙8H2O (Phase 3) and 5Mg(OH)2∙MgCl2∙8H2O (Phase 5) were prepared. X-ray diffraction (XRD) measurements were performed to confirm the purity of the studied phases after 7, 50, 100, 150, 200, and 250 days. Due to carbonation, chlorartinite was formed on the surface of the examined samples. The Rietveld analysis was performed to calculate the phase composition and evaluate the kinetics of carbonation. The SEM micrographs of the sample surfaces were compared with those of the bulk to prove XRD results. Both MOC phases exhibited fast mineral carbonation and high maximum theoretical values of CO2 uptake capacity. The materials based on MOC cement can thus find use in applications where a higher concentration of CO2 in the environment is expected (e.g., in flooring systems and wall panels), where they can partially mitigate the harmful effects of CO2 on indoor air quality and contribute to the sustainability of the construction industry by means of reducing the carbon footprints of alternative building materials and reducing CO2 concentrations in the environment overall.
Hydrotalcites are layered double hydroxides displaying a variety of stoichiometry caused by the different arrangement of the stacking of the layers, ordering of the metal cations, as well as the arrangement of anions and water molecules, in the interlayer galleries. The compounds of the hydrotalcite group show a wide range of the possible applications due to their specific properties, such as their large surface area, ion exchange ability, the insolubility in water and most of the organic sorbents, and others. Affordability, wide possibilities of manufacturing, and presence of sufficient natural deposits make hydrotalcites potentially very useful for the construction industry, as either a building material itself or an additive in mortars, concrete or in polymers composites used in constructions. Similar possible application of such material is in leakage control in a radioactive waste repository. The effect of use of these materials for ion exchange, anti-corrosion protection, radioactive ions containment, and similar purposes in building materials is examined in this review.
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